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GE Appliances
General Electric Company
Louisville, Kentucky 40225

31-9153

9153

Profi le Side-By-Side 

Refrigerators

Technical Service Guide

June 2007

GE Consumer & Industrial

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PSC25PSWSS
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Страница 1: ...lectric Company Louisville Kentucky 40225 31 9153 9153 Profile Side By Side Refrigerators Technical Service Guide June 2007 GE Consumer Industrial PSF26PGWBB PSS26PSWSS PSC25PSWSS PSW26RSWSS WATER HOME HELP LOCK CRUSHED CUBED ...

Страница 2: ... avoid personal injury disconnect power before servicing this product If electrical power is required for diagnosis or test purposes disconnect the power immediately after performing the necessary checks RECONNECT ALL GROUNDING DEVICES If grounding wires screws straps clips nuts or washers used to complete a path to ground are removed for service they must be returned to their original position an...

Страница 3: ...ure 24 Freezer Evaporator 25 Freezer Evaporator Fan 31 Freezer Section Cooling 22 Fresh Food and Freezer Section Cooling 23 Fresh Food Evaporator 28 Fresh Food Evaporator Fan 29 Fresh Food Section Cooling 22 Icemaker Service Test Mode 63 Introduction 4 Inverter 37 Inverter Compressor 38 Nomenclature 7 Precise Fill 47 Precise Fill Troubleshooting 62 QuickFreeze Fan Motor 32 Refrigeration System 22 ...

Страница 4: ... meat Punctured cell walls lose fluid during defrosting thus losing nutrients and freshness The QuickFreeze option freezes the cell walls before ice needles develop Quick Ice Increases ice production by approximately 40 TurboCoolTM Rapidly cools the refrigerator compartment in order to more quickly cool foods CustomCoolTM Quickly chill thaw or hold items at a specific temperature Electronic Beverage...

Страница 5: ...heir moisture content and freshness longer Moisture sensitive foods such as fresh fruit salads rice etc can now be stored on open shelves without excessive moisture loss Due to the higher humidity in the refrigerator you may on occasion experience fog or small amounts of moisture in the refrigerator compartment This is normal and may come and go as different food loads and environmental conditions...

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Страница 7: ... Smooth W Full Wrap Capacity cubic feet AHAM Rated Volume Interior Features Shelves P Dual Evaporator R Dual Evaporator New Appearance Mini Manual Location Model and Serial Number Minimum Installation Clearances Electrical Voltage Frequency Maximum Amperage Rating Refrigerant Charge and Type Nomenclature P S F 26 P G W B B Serial Number The first two numbers of the serial number identify the month ...

Страница 8: ...temperatures can be adjusted between 6 F and 6 F 21 C to 14 C To change the Refrigerator temperature Access By Home Refrigerator Activate By Using the arrows to select the desired temperature You must press ENTER to set the new temperature Control Features Continued next page The Home screen is the initial screen presented after power up The status bar at the top displays the status of many of the...

Страница 9: ...you have set The temperature controls can display both the SET temperature as well as the actual temperature in the refrigerator and freezer The actual temperature may vary slightly from the SET temperature based on usage and operating environment Options Use options to access Refrigerator Options Freezer Options Dispenser Options and Information and Settings menus Access by Home Options Press Fre...

Страница 10: ...ess by pressing Home Options Freezer Options Quick Ice Activate by pressing ON Deactivate by pressing OFF Quickfreeze Plate About QuickFreeze on some models How to Use Place food wrapped in plastic wrap on QuickFreeze plate Turn the feature on via the LCD controls Access by pressing Home Options FreezerOptions QuickFreeze Activate by using the arrows to select the time and pressing Enter Deactivat...

Страница 11: ... by rotating them to the lock position Use the following list to determine the best setting to use On some models ExpressChill has only one 45 minute setting To stop a feature before it is finished go into that feature s menu and press the OFF button During ExpressThaw and ExpressChill the display on the controls will count down the time in the cycle on some models After the ExpressThaw cycle is co...

Страница 12: ...ing the refrigerator door during TurboCool the fans will continue to run if they have cycled on How to Use the Beverage Center Some CustomCool models feature a beverage center It is designed to store beverages at colder temperatures Select this feature if you like to keep extra chilled refreshments on hand Access by pressing Home Options Refrigerator Options Beverage Center Activate by pressing ON...

Страница 13: ...gainst the cradle and water will begin dispensing It will automatically stop when the amount set has been dispensed The display will show there is no water left to dispense then reset Note Do not leave the dispenser unattended when water is being dispensed If you would like to stop dispensing water before the specified amount has been dispensed just remove the cup from the cradle The display will s...

Страница 14: ...ion and Settings Setting Cooling System Off Press Enter to turn the cooling system off To turn the cooling system back on press the touch screen and press the ON button Activate By Pressing ENTER Note Turning the cooling system OFF stops cooling in both the freezer and refrigerator compartments but does not shut off electrical power to the refrigerator When the unit is turned back on it will be se...

Страница 15: ... by Home Options Information and Settings Feature Info Features will access information related to Precise Fill CustomCool QuickFreeze LCD Screen Colors Beverage Center Temperature Set Quick Ice TurboCool General Access by Help General Scroll to select help on Freezer Refrigerator and Dispenser Options Information and Settings and Status Bar Current Access by Help Current Press Status Bar Freezer ...

Страница 16: ...ezeTM LCD Screen Colors Beverage Center Temperature Set Quick Ice and TurboCoolTM DEMO SCREEN offers instructions on how to select and change compartment temperatures and set dispenser light LEDs on or off An OPTIONS setting will display freezer options QuickFreeze and Quick Ice and refrigerator options CustomCool Beverage Center and TurboCool To exit the DEMO MODE press the HOME and HELP pads sim...

Страница 17: ...e light shield up and pull it out After replacing the bulb with an appliance bulb of the same or lower wattage replace the shield and the knob Plug the refrigerator back in reinstall the light shield When reinstalling the light shield make sure the top tabs snap securely into place Replace the screw on some models Reinstall the shelf and plug the refrigerator back in Refrigerator Compartment Lower...

Страница 18: ... touch screen pad or the cradle is depressed with the system locked it will be acknowledged with three pulses of the LOCK LED accompanied by an audible tone To lock or unlock communication between the dispenser and main control board press the LOCK pad and hold it for 3 seconds The LOCK LED will flash while the LOCK pad is pressed When the communication is locked the LOCK LED will be illuminated On...

Страница 19: ... the bottom of each door with two T 20 Torx screws A pair of pliers can be used to remove the spring from the hook The spring and lever can then be pulled out through the hole in the base channel Door Handle Removal Note Each door handle is held to an upper and lower fastener and locked in position by a recessed tab Each fastener is located behind the handle and attached to the door panel Using a ...

Страница 20: ...verter model shown 3 Way Valve Main Control Board Water Valve Dryer Jumper Tube Compressor Condenser Fan Condenser Rear View Inverter model shown with drain tube and selected wiring removed for clearer view Compressor Inverter Continued next page ...

Страница 21: ...Food Evaporator Over Temp Thermostat Custom Cool Check Valve 2 3 4 5 Note Thermistor locations Freezer Evaporator Freezer Evaporator Thermistor Freezer Thermistor Fresh Food Thermistor Fresh Food Evaporator Thermistor located on back of evaporator CustomCoolTM Thermistor located inside compartment 1 2 3 4 5 1 ...

Страница 22: ...ator Single speed compressors do not have an accumulator Condenser Fan Running Freezer Fan Off Fresh Food Fan Running Refrigeration System Fresh Food Section Cooling Freezer Section Cooling Note Variable speed compressors have an accumulator Single speed compressors do not have an accumulator Continued next page ...

Страница 23: ... Fresh Food and Freezer Section Cooling Condenser Fan Running Fresh Food Running Freezer Fan Running Note Variable speed compressors have an accumulator Single speed compressors do not have an accumulator ...

Страница 24: ...and nitrogen holding charge in some replacement parts Contact with these gases may cause injury 1 Attach the hose from the R 134a charging cylinder to the process tube port on the compressor 2 Evacuate the system to a minimum 20 in vacuum using the refrigerator compressor and recovery pump which is attached to the new drier assembly 3 Turn off the recovery pump Close the ball valve on the hose con...

Страница 25: ... wall with a Phillips head screw spacer and 2 posts Remove the single Phillips head screw from the icemaker 4 Rotate the icemaker to the right then pull the left side towards the front to disengage it from the 2 posts 5 Clip 1 of 2 Icemaker Wire Harness Post Post Spacer Remove the four in hex head screws from the front of the auger motor assembly 6 Lift the auger motor assembly up pull it forward ...

Страница 26: ...evaporator fan plenum Remove the 4 hex head screws that hold the freezer evaporator cover in place Lift the cover up to clear the front lip of the drain trough then lower the cover to release it from the 2 recessed slots Pull the left side of the cover out and rotate the harness grommet clockwise to release it from the cover Carefully remove the cover from the freezer 15 16 17 18 Top tabs Harness ...

Страница 27: ...0 Note The bottom hex head screws are hidden under the bottom of the evaporator fan plenum Fig 1 Fig 2 Top Hex head Screws Bottom Hex head Screws Unclip the evaporator thermistor and ground wires from the evaporator Remove the two in hex head screws from the fan bracket 21 22 Peel back the tape then slide out the wiring grommets from the fan bracket Remove the fan bracket 23 24 Ground Wires Thermi...

Страница 28: ...move the top insulation cover and the bottom tubing cover and styrofoam block inside 1 2 3 Water Line Coil Cover Insulation Cover Tubing Cover Remove the 3 Philips head screws that hold the fresh food evaporator fan cover in place 4 Evaporator Cover Carefully pull the cover forward then disconnect the fresh food evaporator fan and beverage center blower 5 Loosen the 2 Phillips head screws that hol...

Страница 29: ...aced as a complete assembly When activated the fresh food evaporator fan recirculates the air in the fresh food compartment providing cooling independent of the freezer evaporator fan The main control board gathers information from the fresh food thermistors to determine when and at what speed fan operation should occur A constant 13 6 VDC is provided to the fan from the main control board J2 pin ...

Страница 30: ...han the set point of the fresh food The main control board works with the fresh food thermistor and the fresh food evaporator thermistor to create an algorithm This algorithm turns the beverage center blower motor on and off to keep the bin cool The main control board will also monitor fresh food temperatures and will not allow items to freeze in the bin For testing the beverage center blower moto...

Страница 31: ... vary 5 depending on the temperature with higher temperatures causing slightly higher speeds The evaporator fan has a 4 wire connection White Wire DC Common J2 pin 3 The white wire is the DC common wire used for testing During repairs DC polarity must be observed Reversing the DC polarity causes a shorted motor and or board Red Wire Supply J2 pin 8 Each motor uses an internal electronic controller...

Страница 32: ...HITE YELLOW QUICK FREEZE FAN FZ COMPARTMENT EVAP FAN COND FAN YELLOW RED WHITE RED YELLOW BLUE WHITE YELLOW YELLOW BLACK WHITE SILVER COMM 12V RED RED YELLOW BC FAN MAIN CONTROL BOARD Condenser Fan The fan is mounted in the machine compartment with the no clean condenser The fan and fan shroud are mounted on one end of the condenser and the other end of the condenser is blocked When the fan is ope...

Страница 33: ...t point If this condition exists such as during initial startup the condenser fan operates at super high speed while the compressor operates at medium speed Note Single speed compressor models use a single speed condenser fan Motor Temperature can cause some fan speed variation Fan speed can vary 5 depending on the temperature with higher temperatures causing slightly higher speeds Condenser fan s...

Страница 34: ...25 is clipped to the top coil of the freezer evaporator See Freezer Evaporator for accessing instructions Note To accurately test a thermistor place the thermistor in a glass of ice water approximately 33 F for several minutes and check for approximately 16K Ω Insert L i f t Thermistor Cover Thermistor Resistance Temperature F Temperature C Resistance in Kilo Ohms 40 40 166 8 kΩ 31 35 120 5 kΩ 22 ...

Страница 35: ... Add RTV102 silicone to hold the thermistor in place Make certain to wire tie the thermal block back to the evaporator RTV102 Defrost Cycles Fresh Food Evaporator Defrost Cycle The refrigerator utilizes a forced air cycle defrost method no electric heater to remove frost from the fresh food evaporator Fresh food air that is above freezing temperature circulates thru the coil and melts any accumula...

Страница 36: ...e fresh food fan at high speed until 2 conditions are met the evaporator thermistor reaches 35 F and the fresh food thermistor is 2 F above the set point As in the other cycles the fan continues to run for an additional 5 minutes after the 35 F evaporator temperature is reached Fresh Food Forced Defrost If the main control board senses the fresh food section has been cooling for 45 minutes it imme...

Страница 37: ...erter Note Certain voltmeters will not be able to read voltage output from the inverter If no voltage or erratic voltage is measured it does not necessarily indicate a faulty inverter The inverter receives 120 VAC line in from the power supply black and orange wires The inverter converts this single phase 60 Hz 120 VAC into 3 phase 230 VAC with frequency variations between 57 Hz and 104 Hz This vo...

Страница 38: ...t this process will be repeated Removing power to the unit will reset the inverter count When power is restored the inverter will attempt to start the compressor within 8 seconds The inverter has a built in circuit protection to guard against damage from a failed or shorted compressor However if a failed compressor is diagnosed order a new compressor and inverter If the compressor fails to start a...

Страница 39: ... power from the unit and place a hand on the compressor Reconnect power and feel for a vibration when the compressor tries to start It may take up to 8 seconds before the compressor attempts to start Note When ordering a replacement compressor order both the compressor and inverter Replace the compressor first If after compressor installation the compressor fails to start replace the inverter When ...

Страница 40: ... Tube to Drier Capillary Tube to Freezer Coil Valve Body Three copper tubes connect to the 3 way valve One jumper tube connects from the drier to the inlet on the valve A freezer capillary and a fresh food capillary connect to the other two tubes on the valve Rubber Gaskets 3 Way Valve Coil The 3 way valve coil receives 12 VDC pulses from the main board to change the position of the valve The puls...

Страница 41: ...e body in the valve coil Failure to fully seat the valve in the coil or to align it correctly with the pin can cause the system to stop cooling Note The 3 way valve comes only as a complete assembly Exploded view is for reference only Continued next page Rotor Cam Magnet Valve Body Valve Rotation The pulses of the valve coil cause the magnet to rotate inside the valve body As the magnet rotates it...

Страница 42: ...oil moves the magnet to the home position If movement is present the main board and valve coil are operating correctly Continued next page FRESH FOOD OUTLET INLET FREEZER OUTLET Black Mark Replacing the 3 Way Valve Parts Needed 3 Way Valve part WR57X10053 Thermal Paste part WX5X8927 Drier Assembly part WR86X93 Process Valve part WJ56X61 When replacing a 3 way valve note the black mark on the freez...

Страница 43: ...by carefully pressing down on top of the valve body Press Here Continued next page 5 Connect the new jumper tube to the inlet tube of the new 3 way valve 6 Prepare the taped capillary tube and insert it into the 3 way valve freezer outlet port identified with black mark or tape 7 Prepare the remaining capillary tube and insert it into the 3 way valve fresh food outlet port Fresh Food Outlet Black M...

Страница 44: ...ble to the drier Install the new drier assembly part WR86X93 Note If necessary use the condenser loop extension tubing part WR97X238 CustomCool Assembly Note Refer to Service Guide 31 9075 for complete instruction on servicing CustomCool components The following components must be removed in the appropriate order to access the CustomCool assembly Remove the 2 bottom freezer baskets Remove the rece...

Страница 45: ...the unit to the right then carefully pull the left side towards the front of the refrigerator 8 Support Release the 3 tabs and remove the cover 11 Place the unit vertically on its right side Peel back the foam seal from the left side and the tape from the rear of the unit 9 10 Foam Seal Tape Damper Assembly Heater Thermistor Fan Light Bulb under shield CustomCool Components ...

Страница 46: ...o the display board Note The interface and display board are replaced as a complete assembly When assembling insert top tabs into the top of dispenser recess first then snap the bottom into place LIP TAB TAB LIP TAB TAB HARNESSES The dispenser shield can be removed to access the cradle switch duct door duct door solenoid and dispenser LED lights The dispenser shield is attached to the dispenser rec...

Страница 47: ...board When the dispenser is activated the flow of water through the meter rotates a paddle The paddle contains a magnet which passes by a sensor within the flowmeter The sensor counts the number of revolutions and sends that information to the main control board For example 1 Cup Nr number of revolutions The main control board cycles the water valve relay based on the information Continued next page...

Страница 48: ...ut square and fully inserted into the water valve and flowmeter Do not discard mounting bracket The mounting bracket is not available as a replacement part Process Tube Water Lines Wire Harness Outlet Tube Inlet Tube Flowmeter The flowmeter is located in the machine compartment behind the water valve The water valve must be removed to access the flowmeter Lift and rotate the flowmeter bracket counterc...

Страница 49: ... The SELF DIAGNOSIS screen will appear Press SOFTWARE VERSION FACTORY TEST or HMI TEST Select EXIT to exit the self diagnosis mode Self Diagnosis Description SOFTWARE VERSION Verifies using latest main and HMi board software Test EEprom status FACTORY TEST All Fans turns on ALL interior fans fresh food freezer beverage center and QuickFreeze fans Calibrate calibrates the touch screen assembly of LC...

Страница 50: ...t if the display is blank press and release any of the temperature pads The display will show actual temperatures Enter the appropriate display numbers as shown in the table and press any pad other than the temperature pads to activate that test mode Enter the diagnostic mode by pressing both the freezer temperature COLDER and WARMER pads and the refrigerator temperature COLDER and WARMER pads sim...

Страница 51: ...agnostics Results Comments 0 7 Control and Sensor System Test Checks each thermistor in order See Note 1 1 0 Dampers Test Custom Cool damper will open close after 10 seconds pause briefly then single damper will open for 10 seconds Test will not start for approximately 20 seconds after pad is depressed 1 1 Fan Test Cycles through each fan for 5 seconds 1 2 100 Run Time Sealed system on 100 of the t...

Страница 52: ...witches CustomCool Heater Water Valve Cube Solenoid Auger Motor J12 Duct Heater K1 Auger K2 Crusher K3 Water K4 Defrost K5 CustomCool J4 LCD Board J3 QuickFreeze Fan Beverage Center Fan 3 way Valve J1 Fresh Food Thermistor Freezer Thermistor Fresh Food Evaporator Thermistor Freezer Evaporator Thermistor Model Selector J14 Flow Meter J15 Inverter J2 Fan Common Evaporator Fan Condenser Fan Fresh Foo...

Страница 53: ...nser Fan Custom Cool Fan Fan 12V Inverter Common Inverter Output Not Used Defrost Heater Line L1 Neutral FZ Door Switch FF Door Switch Custom Cool Heater Auger Motor Interlock Water Valve Crusher Solenoid Auger Motor J8 3 Way Valve Gray White 3 Way Valve Black 3 Way Valve Orange 3 Way Valve Red 3 Way Valve Yellow Duct Heater Custom Cool Single Damper Custom Cool Single Damper Fresh Food Fan Model ...

Страница 54: ...ge reduction This value is used to cycle freezer evaporator fan compressor and condenser fan and will not cycle fresh food fan Feedback is filtered to respond to 8 degrees of change per minute J1 4 VDC Feedback of freezer evaporator thermistor value Thermistor value is NTC when temperature drops resistance value increases causing return voltage reduction This thermistor value is used to cycle the d...

Страница 55: ...ve voltage is determined by pulse width modulation J2 7 VDC Switched common to CustomCool fan J2 8 VDC Provides 12 VDC supply voltage to all fans constant voltage CONTROL BOARD PIN DEFINITIONS CONNECTOR PIN INPUT OUTPUT FUNCTION J3 1 VDC Output to beverage center fan for motor operation Effective voltage is determined by pulse width modulation J3 3 VDC Output to QuickFreeze fan for motor operation...

Страница 56: ...trol liner protection mode calculations door alarm calculations adaptive defrost calculations and some door interlock functions Switch must be closed in door closed position switch depressed for dispenser LED light and duct door magnet to energize J7 9 VAC AC neutral in CONTROL BOARD PIN DEFINITIONS CONNECTOR PIN INPUT OUTPUT FUNCTION J8 1 VAC Switched L1 voltage to the compressor 120 VAC Only use...

Страница 57: ... PIN DEFINITIONS CONNECTOR PIN INPUT OUTPUT FUNCTION J11 1 VAC Constant L1 voltage to control board circuits 120 VAC input potential for switched L1 terminals CONTROL BOARD PIN DEFINITIONS CONNECTOR PIN INPUT OUTPUT FUNCTION J15 1 VDC Output voltage to the compressor inverter 4 to 6 VDC from J15 pin 1 to J15 pin 2 Only used on inverter compressor models J15 2 VDC CONTROL BOARD PIN DEFINITIONS CONN...

Страница 58: ...ve The pulses come too quickly to measure with a volt meter For test procedure see 3 Way Valve 7 Black 3 way valve 8 Yellow 3 way valve 9 Red 3 way valve 10 Orange 3 way valve Main Control Board J1 Connector Low Voltage DC Side Pin Wire Color Component Termination Input Output Pin to Pin Voltage Reading 1 Red Blue Fresh food evaporator thermistor Input N A 2 Yellow Fresh food thermistor Input N A ...

Страница 59: ...ual dampers 5 White Thermistor supply voltage 5 VDC Output J5 pin 5 to J2 pin 3 5 VDC 6 White CustomCool thermistor Input N A 1 5 1 10 1 9 J1 J5 6 J3 J2 1 J4 1 8 Comm 2 Way Digital Comm 12V Comm Common FF Evaporator Thermistor FF Thermistor FZ Thermistor FZ Evaporator Thermistor 5V Custom Cool Dual Damper Custom Cool Dual Damper 5V Custom Cool Thermistor Evaporator Fan RPM Fan Common Evaporator Fa...

Страница 60: ...7 pin 9 120 VAC 3 Yellow Dispenser water valve Output J 7 pin 3 to J7 pin 9 120 VAC 4 Red White Freezer door switch Input J 7 pin 4 to J7 pin 9 120 VAC Freezer door closed 5 Blue White CustomCool heater Output J 7 pin 5 to J7 pin 9 120 VAC 6 Purple Fresh food door light switch Input J 7 pin 6 to J7 pin 9 120 VAC Fresh food door open 7 Red Freezer door light switch Input J 7 pin 7 to J7 pin 9 120 V...

Страница 61: ...n Wire Color Component Termination Input Output Pin to Pin Voltage Reading J12 Gray Duct heater Input J 12 to J7 pin 9 120 VAC K4 K5 K2 K3 J7 1 EARTH J10 J18 J12 J11 J9 Not Used Defrost Heater Line L1 Neutral FZ Door Switch FF Door Switch Custom Cool Heater Auger Motor Interlock Water Valve Crusher Solenoid Auger Motor J8 Duct Heater Line L1 to AC Compressor Not Used for Inverter Compressor Wire E...

Страница 62: ...board Is there 13 6 VDC between red and black wires on flowmeter Yes Check 1 Wiring between flowmeter and J14 on main control board 2 Main control board No Is there 6 5 7 VDC between red and white wires on flowmeter when 1st activated Yes Replace flowmeter Note If no water is flowing through the flowmeter or no communication is occurring between the flowmeter and the main control board the dispens...

Страница 63: ...maker will exit the service test on its own and enter the normal freeze cycle Icemaker Feeler Arm Power Switch Green Power Light Icemaker Service Test Mode The electronic icemaker has a service test mode that can be utilized by the service technician in order to test basic operation of the icemaker The service test mode consists of a harvest cycle followed immediately by a water fill The harvest cy...

Страница 64: ...OR FF YELLOW BLACK WHITE GREEN WHITE GRAY BLACK YELLOW RED ORANGE VALVE 197D5678G001 FLOW METER WHITE BLACK BROWN SINGLE DAMPER DUAL DAMPER PINK YELLOW BLUE WHITE THERMISTOR FZ EVAP 5V BLUE WHITE GREEN J4 1 J4 2 J14 4 J14 2 J3 6 J3 7 J3 8 J3 9 J3 10 J5 5 J5 2 J5 1 J5 3 J5 4 J5 6 J1 1 J1 2 J1 3 J1 4 J1 5 J7 5 J7 9 J7 1 J7 2 J7 12 J7 3 J11 J7 4 J7 7 J12 J8 J7 6 J9 J4 1 J4 2 J4 3 J3 1 J2 8 J2 7 J2 6 ...

Страница 65: ... 65 Inverter Compressor Model Note This schematic may be different than the one in the Mini Manual ...

Страница 66: ...ilage Replacement of house fuses or resetting of circuit breakers Damage caused after delivery Replacement of the water filter cartridge if included due to water pressure that is outside the specified operating range or due to excessive sediment in the water supply Replacement of the light bulbs if included or water filter cartridge if included other than as noted above Damage to the product cause...

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