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DFS User Manual V3.0

Release Note

Version

Release Date

Change

1.0

Nov, 2017

First version

2.0

Dec, 2017

Add 5.2.2 convert file from AutoCAD

3.0

Feb. 2021

Add 5.5 vector engraving function operating &

AI/CorelDRAW Plug in

Update Machine Photos

Содержание LaserPro DFS

Страница 1: ......

Страница 2: ...0 Release Note Version Release Date Change 1 0 Nov 2017 First version 2 0 Dec 2017 Add 5 2 2 convert file from AutoCAD 3 0 Feb 2021 Add 5 5 vector engraving function operating AI CorelDRAW Plug in Upd...

Страница 3: ...serPro DFS via Ethernet 19 4 2 Connect to GCC LaserPro DFS via Wireless 28 Chapter 5 Operating the GCC LaserPro DFS 33 5 1 Running the SmartCONTROLTM DFS 34 5 2 Convert and Import File 36 5 2 1 Conver...

Страница 4: ...Chapter 1 Unpacking Unloading Unpacking...

Страница 5: ...ne crate that contains machine software and all of the necessary accessories The following section shows detailed step by step instructions for unpacking and assembly the accessory to workstation 1 Mo...

Страница 6: ...3 Loosen the door lock...

Страница 7: ...4 Loosen the screws fixed crate top and side panels and remove all the panels 5 Unbuckle and remove the two safety harnesses that hold the machine in place...

Страница 8: ...board and the fixing screws with red circle marked below located in the rear side of the shipping crate 7 Fix the sliding board to the crate with the fixing screws shown in step 6 to create a ramp for...

Страница 9: ...Chapter 2 Mechanical Overview Front View Right View Left View Rear View...

Страница 10: ...2 1 Front View Dual Start Button Laser Key Z axis Up Button Z axis Down Button LED Light Focus Light Emergency Stop Button...

Страница 11: ...2 3 Left View Screen Frame Module optional Opening Ethernet port CCD Port Right Feeder Main Power ON OFF Switch Main Board Access Panel I O Terminal Connector Power Cable Inlet I O Port DC 12V 24V Swi...

Страница 12: ...2 4 Rear View Ventilation Openings Maintenance Door...

Страница 13: ...Chapter 3 Software Setup Recommended Computer Configuration SmartCONTROLTM DFS Installation SmartCONTROLTM DFS Uninstallation...

Страница 14: ...ve HDD 1 GB of free hard drive space SVGA Super VGA display 1204 x 768 min resolution Interface PC or Laptop USB 3 0 x 2 Operating System Windows Vista Win 7 Win 8 Win 10 3 2 SmartCONTROLTM DFS Instal...

Страница 15: ...3 Click Next 4 The installation would be finished in few seconds...

Страница 16: ...ate a SmartCONTROL DFS folder on windows desktop open the folder and double click SmartCONTRL DFS exe to run the program 3 3 SmartCONTROLTM DFS Uninstallation 1 Open the SmartCONTROL DFS folder from w...

Страница 17: ...2 SmartCONTROLTM DFS uninstallation window will pop up Click Next to continue 3 The uninstallation would be finished in few seconds...

Страница 18: ...4 Uninstall Driver Package window will pop up and ask you All devices using this driver will be removed Do you wish to continue Click Yes to complete uninstallation...

Страница 19: ...Chapter 4 Connection Setup Connect to GCC LaserPro DFS via Ethernet Connect to GCC LaserPro DFS via Wireless...

Страница 20: ...thernet Follow procedures to connect Laptop PC and GCC LaserPro DFS Connect to GCC LaserPro DFS via Ethernet 1 Launch Control Panel and select Network and Sharing Center 2 Click Change adapter Setting...

Страница 21: ...k the Ethernet and then select Properties to launch Ethernet Properties window 4 Click Internet Protocol Version 4 TCP IPv4 and then click Properties to launch Internet Protocol Version TCP IPv4 Prope...

Страница 22: ...address and then input the IP address 192 168 1 11 and Subnet mask 255 255 255 0 6 Click OK to close Internet Protocol Version TCP IPv4 Properties and Ethernet Properties window 7 Turn on the master...

Страница 23: ...tart button and find the Windows System folder from the list of apps and click it and then click Command Prompt to launch the Command Prompt window 9 Typing Ping 192 168 1 10 and hit the Enter key on...

Страница 24: ...mpt should begin responding and you should see the reply in the command prompt window NOTE If the ping command has failed you will be advise that the Request has timed out Please repeat step 1 Step 6...

Страница 25: ...e GCC LaserPro DFS and laptop PC 12 Launch SmartCONTROLTM DFS software program and click New File or Open File to open history file 13 If you click New File please select format for your file NOTE Ple...

Страница 26: ...o to Output in the Menu Bar and select Communication Configure to launch Com port Setup window 15 Click NetIP AutoScan to launch Net IP AutoScan window 16 Select machine from the list and click OK but...

Страница 27: ...17 Go to Version in the Menu Bar and select SmartCONTROL DFS to launch SmartCONTROL DFS window 18 Make sure connection status indicator shows green for Net Status CCD 1 Status and CCD 2 Status...

Страница 28: ...nnect the two USB cable or check network setting and make sure Net Status green light is on and the CCD 1 status and CCD 2 status green light is blinking Incorrect connection may cause the GCC LaserPr...

Страница 29: ...or router 3 Take out the two USB cable from accessory box and then connect to the GCC LaserPro DFS and laptop PC NOTE For the correct connection please make sure GCC LaserPro DCP and laptop PC are co...

Страница 30: ...software program and click New File or Open File to open history file 5 If you click Open File please select format for your file 6 Go to Output in the Menu Bar and select Communication Configure to l...

Страница 31: ...7 Click NetIP AutoScan to launch Net IP AutoScan window 8 Select machine from the list and click OK button 9 Click OK button to close the Com port setup window...

Страница 32: ...10 Go to Vision in the Menu Bar and select SmartCONTROL DFS 11 Make sure connection status indicator shows green for Net Status CCD 1 Status and CCD 2 Status...

Страница 33: ...nnect the two USB cable or check network setting and make sure Net Status green light is on and the CCD 1 status and CCD 2 status green light is blinking Incorrect connection may cause the GCC LaserPr...

Страница 34: ...CC LaserPro DFS Running the SmartCONTROLTM DFS Convert and Import File GCC LaserPro DFS Registration Marks Generator SmartCONTROL DFS Operating Single Mode SmartCONTROL DFS Operating Production Mode V...

Страница 35: ...DFS 1 Launch SmartCONTROLTM DFS software program and click New File or Open File to open history file 2 If you click New File please select a format according to your file 3 Go to Vision in the Menu B...

Страница 36: ...4 Make sure connection status indicator shows green for Net Status CCD 1 Status and CCD 2 Status and then live window...

Страница 37: ...ting the graphic file please make sure Color Management is disabled and the Page Size fits to SmartVISIONTM Pro CCD under graphic software CorelDRAW Example Color Management The following is an exampl...

Страница 38: ...Present pull down menu select Simulate Color Management Off 3 Click OK to complete the color management adjustments Choose the Simulate Color Management Off from graphics software to disable the color...

Страница 39: ...other graphics software you will need to access the corresponding Page Setup page 1 From the primary menu click Layout Page Setup 2 From the navigation bar on the left click Document Page Size 3 Ensur...

Страница 40: ...hairline from tool bar in the graphics software 2 From the primary menu in graphics software click File Print and the Print window will appear NOTE SmartCONTROLTM DFS will automatically define all the...

Страница 41: ...3 From the drop down menu of Printer select SmartCONTROL 4 Click Color tab and then select RGB from the drop down menu of Output colors as 5 Click OK and Print To File window will appear...

Страница 42: ...6 Select the save folder and define file name then click Save to convert 7 Close the graphics software here is Corel Draw and open the SmartCONTROLTM Software...

Страница 43: ...8 Click File Import 9 Select the converted file and click Open to import the saved file to SmartCONTROLTM...

Страница 44: ...10 File import is completed 5 2 2 Convert file from AutoCAD 1 Click AutoCAD icon Open Drawing from the top left corner to open the file...

Страница 45: ...s to 0 00mm from the properties tool in AutoCAD 3 Click AutoCAD icon Print Plot from the top left corner and the plot window will appear NOTE Please make sure all the lineweights have been set as 0 00...

Страница 46: ...4 From the drop down menu of Printer select SmartCONTROL...

Страница 47: ...nu of Paper Size select Custom Size 6 Unckeck the box of Fit to paper and select the 1 1 from the drop down menu of Scale 7 Set the Drawing orientation to Landscape 8 Click OK and the Browse for Polt...

Страница 48: ...9 Select the save folder and define file name then click Save to convert 10 Close the AutoCAD program and open the SmartCONTROLTM Software 11 Click File Import...

Страница 49: ...12 Select HPGL plt format from the drop down menu of Files of type and then select the file to import 13 File import is completed...

Страница 50: ...allows users to create the registration marks directly The script will be installed on your computer when you installed the SmartCONTOL DFS Following take CorelDRAW as an example 1 Open Corel DRAW and...

Страница 51: ...4 Run Module DFS_AAS_Plug_In accordingly 5 DFS Marks Generator user interfaces User interface of CorelDRAW User interface of AdobeIllustrator...

Страница 52: ...a Hot Icon for DFS Marks Generator Select Tools Options Workspace Customization Commands Macros Madual DFS_AAS_Plug_In and Click OK Unit Set the imperial units or metric systems as your preference In...

Страница 53: ...mode according to your demand Single mode will appear two registration marks on the right side of the object Feeder mode will appear six registration marks to cover whole object Single mode The plugin...

Страница 54: ...NOT move all registration marks on the CorelDRAW or Illustrator It will cause the CCD cannot read all registration marks 2 Please enter a new value of the margin if you want to modify the position of...

Страница 55: ...gin will insert six registration marks automatically Band Available to adjust band distance for band 1 and band 2 range is 20mm 280mm Default value of DFS Marks Generator is 280mm band 1 and 210mm ban...

Страница 56: ...he above picture there is a banding issue if we use the default setting 6 So we will need to go back to DFS Marks Generator to adjust the band distance as 240mm as shown below 7 After adjustment there...

Страница 57: ...erPro DFS will cutting directly or read the registration mark and cutting precisely For blank media sheet 1 Place the blank media sheet on the working table 2 Turn the focus light on from right side o...

Страница 58: ...4 Open the file or import prn file 5 Click Output on the menu bar and select Processed Condition Setup...

Страница 59: ...6 Set the processing parameter in Pen Parameter tab 7 Click Output on the menu bar and select Output to launch the output window...

Страница 60: ...lect checkbox of the Use CCD and Click More Settings and then the Output Settings window will pop up 9 Deselect checkbox of the Auto load and Auto Eject and then click OK to close the Output Setting w...

Страница 61: ...10 Click Preview to make sure output size is fit media sheet 11 Click Execute to start laser processing...

Страница 62: ...et on the working table 2 Turn on the focus light from right side of the DFS and then the focus light and two CCD light will show on 3 Move the media sheet and make sure two CCD light are align to two...

Страница 63: ...5 Click Vision on the menu bar and check the mark 1 and Mark 2 are definition automatically...

Страница 64: ...Click Vision on the menu bar and select SmartCONTROL DFS to launch the SmartCONTROL DFS window 7 Use the mouse to move the learn ROI 1 and ROI 2 frame until the frame at the center of registration mar...

Страница 65: ...8 Click Start Learning button and the Learned Mark Window will show the learned pattern 9 Click Output on the menu bar and select Processed Condition Setup...

Страница 66: ...10 Set the processing parameter in Pen Parameter tab 11 Click Output on the menu bar and select Output to launch the output window...

Страница 67: ...12 Click More Settings to launch the Output Settings window 13 Deselect checkbox of the Auto load and Auto Eject and then click OK to close the Output Setting window...

Страница 68: ...14 Click Use CCD and Execute to start laser processing...

Страница 69: ...e allows user to automatically load and unload blank or printed media sheets by conveyor DFS will cutting directly or read the registration mark and cutting precisely For blank media sheets 1 Place th...

Страница 70: ...2 Open the file or import prn file 3 Click Output on the menu bar and select Processed Condition Setup...

Страница 71: ...4 Set the processing parameter in Pen Parameter tab 5 Click Output on the menu bar and select Output to launch the output window...

Страница 72: ...of Use CCD and Input repeat value at Page repeat and then click More Settings to launch Output Settings window 7 Select checkbox of the Auto load and Auto Eject and then input value of the BandWidth...

Страница 73: ...BandWidth it allows user to setting the processing size the value depend on your graphic size NonCCD LMargin It allows user to setting the offset of graphic...

Страница 74: ...8 Click Execute to start laser processing For printed media sheets 1 Measure the distance from paper edge to center of the first registration mark...

Страница 75: ...2 Place the printed media sheets on the feeder from right side of the DFS 3 Open the file or import prn file...

Страница 76: ...4 Click Vision on the menu bar and check all the marks are definition automatically 5 Click Vision on the menu bar and select SmartCONTROL DFS...

Страница 77: ...ge to 1st Mark Distance and click Apply and then click Move to Mark Learn Conveyor will load media sheet automatically to work area for CCD learning 7 Use the mouse to move the learn ROI 1 and ROI 2 f...

Страница 78: ...ning button and the Learned Mark Window will show the learned pattern 9 Mark learning is complete remove the media sheet from work area and place the printed media sheets on the feeder from right side...

Страница 79: ...10 Click Output on the menu bar and select Processed Condition Setup 11 Set the processing parameter in Pen Parameter tab 12 Click Output on the menu bar and select Output to launch the output window...

Страница 80: ...13 Click More Settings to launch the Output Settings window 14 Select checkbox of the Auto load and Auto Eject and then click OK to close the Output Setting window...

Страница 81: ...15 Click Use CCD and input repeat value at Page repeat and then click Execute to start laser processing...

Страница 82: ...e fill frame to process the objects of vector The following is an instruction of how to use the vector engraving function in the SmartCONTROL DCP 5 5 1 Engraving by Frame operating 1 Right click on th...

Страница 83: ...Click Frame tab and select the Vector Pen and then click Apply All button to make sure the setting 3 Click Output on the menu bar and select Processed Condition Setup to launch System Parameter windo...

Страница 84: ...4 Set the processing parameter in Pen Parameter tab and then click OK button to make sure the settings 5 Click Output on the menu bar and select Output to launch the output window...

Страница 85: ...Depend on your design to setting the Output parameter in Output window For more detail please refer to chapter 5 3 or 5 4 7 After the settings of output parameter click Execute to start laser processi...

Страница 86: ...d then select Property Table from the menu to launch the property table window 2 Click Fill fill by line to show the setting page After the settings click Apply button to make sure the settings Border...

Страница 87: ...step 90 at time 2 the lined image will be marked as below Times Setting the number of times to repeat the process of the object Angle Start A lined image can be rotated by Angle start Angle Step This...

Страница 88: ...eter in Pen Parameter tab 5 Click Output on the menu bar and select Output to launch the output window 6 Depend on your design to setting the Output parameter in Output window For more detail please r...

Страница 89: ...7 After the settings of output parameter click Execute to start laser processing...

Страница 90: ...Chapter 6 Appendix GCC LaserPro DFS Specification Sheet...

Страница 91: ...Conveyor Drive Servo Motor Conveyor Loading Max 2 kg CCD Recognition CCD x 2 Compatiable Operating Systems Windows 10 32 64Bit Computer Interface USB 3 0 port x 2 only support USB 3 0 Ethernet Display...

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