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F-60 Operation and Maintenance Manual

Operation

© GBC Pro-Tech 1998 July

3-5

Figure 3-6: Brake Configuration

3URFHVV &RQWURO &KDUWV

Process control charts allow you to record the way you
thread film through the machine's rolls and idlers
(called webbing) and the control settings for each prod-
uct and process. Process control charts are an excellent
tool for training new operators. They provide a "road
map" for correct machine setup and operation.

This section contains a blank process control chart and
diagram for the F-60 as well as completed charts for
the basic operations of the laminator.

GBC Pro-Tech laminators respond in a very accurate
and repeatable manner. The charts provide a way to set
up each time, every time for repeatable performance by
assuring that all controls are set to optimum.

The process control charts should be kept in this man-
ual or in a book close to the laminator. Use the machine
to encapsulate the popular charts so they can withstand
food and coffee spills and so they are always available
for ready reference.

☞

NOTE

When trying new products and processes, remember
that GBC Pro-Tech's customer service representatives
are only a phone call away.

The completed process control charts included in this
section are based on Orca-Film and typical prints.

LOWER UNWINDS

Brake

Adjustment

Knob

Core

Support

Core
Chuck

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Содержание Laminator

Страница 1: ......

Страница 2: ......

Страница 3: ...n permission GBC Pro Tech 4151 Anderson Road De Forest Wisconsin 53532 Tel 608 246 8844 Part Number 930 016 Fax 608 246 8645 WAR NING AC HT UN G MIS EEN GA RD E WAR NING AC HT UN G MIS EEN GA RD E PRO...

Страница 4: ...publication and to the products described in it without notice All specifications and information concerning products are subject to change without notice Reference in this publication to information...

Страница 5: ...2 Front Control Panel 3 2 Footswitch Operation 3 2 Setup 3 3 Laminator Roll Pressure 3 3 Web Up Options 3 3 Loading the Film 3 3 Recommended Films 3 3 Positioning the Film 3 4 Heating 3 4 Pull Roll C...

Страница 6: ...e Pass 2 3 7 6HFWLRQ 0DLQWHQDQFH DQG 7URXEOHVKRRWLQJ Cleaning 4 1 Adjusting the Nip 4 3 Chain Tensioning 4 4 Lubrication 4 5 Contacting Technical Support 4 5 Output Troubleshooting Guide 4 6 6HFWLRQ D...

Страница 7: ...s and a mechanical guard system on the infeed In addition the pull rolls are con tained in an enclosure to prevent injury The laminator is equipped with four emergency stop buttons located on the top...

Страница 8: ...be crushed or burned Do not wear ties loose fitting clothing or dangling jewelry while operating or servicing the laminator These items can get caught in the nip and choke you or you can be crushed o...

Страница 9: ...in the roll The operating environment must be free of dust flammable liquids and vapors You can be injured by inhaling chemical vapors Vapor build up or stored flammable liquids can cause a fire Exces...

Страница 10: ...EN GA RD E WAR NING AC HT UN G MIS E EN GA RD E PRO TECH F 60 Inside cabinet Inside cabinet CAL 3200 2 100 90 80 70 60 50 40 30 20 10 1 2 3 4 5 6 7 8 9 10 CAL 3200 WARNING ACHTUNG MISE EN GARDE WARNIN...

Страница 11: ...nother worker can start the machine while you are working on or within the machine 6 Never change or defeat the function of electrical interlocks or other machine shutdown switches 7 Before starting t...

Страница 12: ...Safety F 60 Operation and Maintenance Manual 1 6 GBC Pro Tech 1998 July Blank page...

Страница 13: ...as a certified electrician been contacted to wire the laminator directly The laminator requires 55A single phase 220 230 240 VAC service or in Europe 3 Phase 240 400 VAC with 25 Amps per phase WARNING...

Страница 14: ...ly Figure 2 1 Laminator Space Requirements 78 2 m 3 1 m Wall 4 x 6 1 22 m x 2 m Work Table on Wheels Table Height 35 3 4 94 95 m 30 76 m 8 6 1 2 2 6 m 8 6 1 2 2 6 m Rear Front 20 6 m 4 x 6 1 22 m x 2...

Страница 15: ...later installation Figure 2 3 Skid Configuration CAUTION The unpacking process requires at least two people You can be severely injured or crushed 5 3 2 Install Screws 1994 HCS Inc 800 748 0241 Reord...

Страница 16: ...ed on the floor by licensed riggers Roll the machine off by securing included ramps to the edge of the crate bottom using the screws left over from the crate disassembly See Figure 2 2 Lift the machin...

Страница 17: ...during shipping 5 Set the nip See Maintenance for the procedure 6 Replace both cabinet covers HYHOLQJ Tools required Adjustable wrench Carpenter s level To level the laminator 1 Raise each end remove...

Страница 18: ...should resume operation WARNING Is the footswitch working With the laminator running remove the mechani cal guard from the infeed side of the machine The rolls should stop Press the footswitch The lam...

Страница 19: ...ety is an important feature of the F 60 Laminator It has emergency stop buttons and a mechanical guard system on the infeed In addition the pull rolls are con tained in an enclosure to prevent injury...

Страница 20: ...oll and the set point for the desired temperature 8 LOWER ROLL HEAT ON OFF Turns the heater controller for the lower main roll on or off 9 COOLING FAN ON OFF Turns the cooling fan on or off 10 POWER O...

Страница 21: ...oading film 1 The adhesive side of the film must be oriented away on the outside from the laminating roll Otherwise it will immediately bond to the roll cre ating a major clean up project Films have a...

Страница 22: ...using the knob on the left side of the machine Pull roll clutch tension adjustment Turning the knob clockwise increases tension Turning the knob counterclockwise decreases tension 5DLVLQJ DQG RZHULQJ...

Страница 23: ...ons of the laminator GBC Pro Tech laminators respond in a very accurate and repeatable manner The charts provide a way to set up each time every time for repeatable performance by assuring that all co...

Страница 24: ...nator Roll Heat 240 F 115 C 3URFHGXUH 1 Lay the print on the board Using a tack iron tack the leading edge of the print down onto the board so it is held in place 2 Feed the print board package throug...

Страница 25: ...the board dur ing the next steps 4 Raise one end of the print and peel back approxi mately two inches of the liner to expose the adhe sive that was applied to the print in the first pass Fold it under...

Страница 26: ...______________________ Date ________________ 352 66 21752 5 0 Identification Diagram FRONT CONTROL SETTINGS Speed Reverse Forward Roll Pressure Top Heater Cooling Bottom Heater LM U R F U F Fixed Idle...

Страница 27: ...________ Date ________________ 352 66 21752 5 0 One Pass Mounting NOTE Guard is removed for this operation Use automatic slow roll speed 3 ft min Footswitch may be used FRONT CONTROL SETTINGS Speed 2...

Страница 28: ...___ Date ________________ 352 66 21752 5 0 One Pass Mount and Laminate NOTE Guard is removed for this operation Use automatic slow roll speed 3 ft min Footswitch may be used FRONT CONTROL SETTINGS Spe...

Страница 29: ...uct 3 Mil Gloss 3Mil Gloss _____ Process Encapsulation ______________ Date ________________ 352 66 21752 5 0 Encapsulation FRONT CONTROL SETTINGS Speed 0 6 fpm 0 180 cpm Reverse Forward Forward Roll P...

Страница 30: ...____________ Process Cold Overlamination _________ Date ________________ 352 66 21752 5 0 Cold Overlamination FRONT CONTROL SETTINGS Speed 0 6 fpm 0 180 cpm Reverse Forward Forward Roll Pressure 30 60...

Страница 31: ...____ Process Cold Mount Laminate First Pass Date ________________ 352 66 21752 5 0 Cold Mount and Laminate First Pass FRONT CONTROL SETTINGS Speed 0 6 fpm 180 cpm Reverse Forward Forward Roll Pressure...

Страница 32: ...___ 352 66 21752 5 0 Cold Mount and Laminate Second Pass NOTE Guard is removed for this operation Use footswitch to load then accelerate materials through rolls FRONT CONTROL SETTINGS Speed 0 6 fpm 0...

Страница 33: ...___ Process Mount Hot Overlaminate First Pass __ Date ________________ 352 66 21752 5 0 Mount and Hot Overlaminate First Pass FRONT CONTROL SETTINGS Speed 0 6 fpm 0 180 cpm Reverse Forward Forward Rol...

Страница 34: ...__ 352 66 21752 5 0 Mount and Hot Overlaminate Second Pass NOTE Guard is removed for this operation Use footswitch to load then accelerate materials through rolls FRONT CONTROL SETTINGS Speed 0 6 fpm...

Страница 35: ...ed adhesive from the rolls Use footswitch mode and slow speed to rotate the rolls in reverse CAUTION CAUTION WARNING Daily Clean the rolls Inspect the electrical cord for dam age Inspect the footswitc...

Страница 36: ...terior of the laminator WARNING Use the minimum amount of pressure necessary to clean the rolls You can destroy the silicone layer on the rolls by pressing to hard or scrubbing too long in one spot Ex...

Страница 37: ...removing the eight screws holding the cover in place Gently rotate the cover around the clutch knob to allow access to the roll lift sys tem 2 Lower the upper main roll so that there is a small visib...

Страница 38: ...uld at this point not be engaging its respective chain 3 Loosen all four motor mount bolts using the 3 16 hex wrench as shown in the figure below The motor should just move freely within the slots Fig...

Страница 39: ...cate the chain using a soft cloth and automo tive oil 4 Replace the cabinet covers close the safety shields and reapply power to the laminator RQWDFWLQJ 7HFKQLFDO 6XSSRUW For machine parts and technic...

Страница 40: ...roblem Waves on only one side of the output Hints Check nip settings Check for even paper tension Other Common Problems Problem Blistering in the image Hints Increase speed or lower the operating temp...

Страница 41: ...s warranty specifically does not cover damage to the laminating rollers caused by knives razor blades other sharp objects failure caused by adhesives or improper use of the machine Warranty repair or...

Страница 42: ...Warranty F 60 Operation and Maintenance Manual 5 2 GBC Pro Tech 1998 July Blank page...

Страница 43: ...min start and stop controlled either through the instrument panel or with the variable speed footswitch Heating Capable of operating tempera tures of up to 270 F 132 C Safety Features Redundant circui...

Страница 44: ...Specifications F 60 Operation and Maintenance Manual 6 2 GBC Pro Tech 1998 July Blank page...

Страница 45: ...rolls 6 1 Laminating speeds 6 1 Leveling 2 5 Lubrication 4 5 0 Main rolls 4 3 Maintenance schedule 4 1 Motor 2 6 4 4 Mounting 3 6 Mounting Laminating 3 6 1 Nip 1 2 2 5 4 1 4 2 4 3 3 Paper 3 4 Power c...

Страница 46: ...Index F 60 Operation and Maintenance Manual 7 2 GBC Pro Tech 1998 July 8 Unpacking 2 3 Crate 2 3 Upper main roll 1 3 Warnings and cautions 1 1 Warranty 5 1...

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