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Before crimping a hose assembly, check calibration.

Calibration is the proper relationship between a

setting and the crimp diameter. It should be

checked at least monthly, possibly weekly or daily, if

crimper has been used heavily or abused. Mark the

drilling location using the mounting holes as a guide

(see illustration below).

Place the MC33 die set into the die cone and install

pressure plate.

Turn the knob to a setting of 245.

Insert an 8G MegaCrimp® coupling into the die set.

Complete the crimp.

Remove the coupling and measure the crimp 

diameter, which should measure 1000” +/- .003”

To properly measure crimp diameter, refer to the

Measuring and Adjustment Diameter sections of 

this manual. 

If diameter is within range, no adjustment is

necessary. If the crimp diameter is 

not

 within this

ranger the crimper must be calibrated.  

To get a larger or smaller number adjust accordingly

For every .001” change in crimp diameter, change

the setting by .002. For example, to increase the

crimp diameter by .002”, increase your setting 

from 245-247.

T

urn the knob to this new setting and crimp a new

coupling. After the correct diameter is achieved, pull

the plastic cap from the

Loosen the two set screws in the brass knob 1/4 to

1/2 turn using a .05” Allen wrench. 

Turn the brass knob either clockwise or counter

clockwise to get the setting back to 245.

 

   

 

           Tighten the set screws  

   

 

           and replace the plastic     

 

   

 

           cap. Crimper is 

 

   

 

           now calibrated.

Note: Rotating the knob on front of switch box 

clockwise will increase the number; counter

clockwise will decrease the number. When 

changing the setting, always moveto a higher 

number then down to the desired setting. (Ex: 

To change from 200- 245, move dial up to 300 

then down to 245.)

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6.

CALIBRATION PROCEDURE

MOBILE CRIMP 4-20 SAFETY AND OPERATING MANUAL

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Содержание MOBILE CRIMP 4-20

Страница 1: ...1 MOBILE CRIMP 4 20 DIGITAL DIAL CONTROL SAFETY AND OPERATING MANUAL...

Страница 2: ...ly can rupture or blow apart in use resulting in serious injury death or property damage REMEMBER Others depend on you to make correct assemblies FOR SAFETY S SAKE USE THIS MACHINE ONLY IF YOU 1 Recei...

Страница 3: ...ocedure 8 Hose Preparation 9 10 Operating Instructions 11 14 Measuring and Adjusting Diameter 15 Maintenance 16 Troubleshooting 17 Replacement Parts List 18 19 Serial No ____________________ Located o...

Страница 4: ...05 ALLEN WRENCH CLAMPS STAND MOLYKOTE AND BRUSH LITERATURE PACKET HOSE ASSEMBLY PRESSURE PLATE DIE CRIMPER MAGNET CALIPERS 4 IDENTIFICATION LIST MOBILE CRIMP 4 20 SAFETY AND OPERATING MANUAL...

Страница 5: ...Place crimper on flat well supported surface such as the top of a workbench or the bed of a service vehicle with the handle to the right Remove two knobs flat washers and spacer from the crimper pivo...

Страница 6: ...to seal connection Forbest connection use Gates Quick Disconnect couplings G95311 0606 and G95321 0606 sold separately Connect opposite end to the adapter or crimper CHECK PUMP OIL LEVEL Pump comes w...

Страница 7: ...oller batteries may need replacement See Maintenance section of this manual Repeat a minimum of five 5 times to bleed air completely PLACE CRIMPER IN COMFORTABLE WORKING POSITION See photo below for s...

Страница 8: ...r the crimper must be calibrated To get a larger or smaller number adjust accordingly For every 001 change in crimp diameter change the setting by 002 For example to increase the crimp diameter by 002...

Страница 9: ...nd 428 7365 Auto select the correct coupling or visit our website to download our electronic program at ecrimp gates com Place a visible mark on hose cover at the insertion length shown on the crimp d...

Страница 10: ...ng or visit our website to download our electronic program at ecrimp gates com Place ferrule over the end of the hose Lubricate the first two or three serrations on stem with lightweight oil SAE 10W C...

Страница 11: ...on or Gates recommended grease SELECT CORRECT DIE SET Using Gates Crimp Data Chart 35019 Ind 428 7365 Auto or ECrimp select correct die set for the hose and coupling being crimped LUBRICATE AND LOAD D...

Страница 12: ...ure plate onto the die set THINK SAFETY IMPORTANT NOTE All setting are approximate Matching tolerances exist for each crimper die set and supporting piece of equipment which will affect your actual se...

Страница 13: ...block style couplings keep thread end aligned with notch in pressure plate SWING CYLINDER INTO CRIMPING POSITION Using the handle swing cylinder toward you and lock into place with lock pin IMPORTANT...

Страница 14: ...t and buzzer become faint or do not work the controller batteries may need replacement See Maintenance Section REMOVE HOSE ASSEMBLY While holding hose lightly lift bottom of die set to release hose as...

Страница 15: ...rimp diameter change the setting to a smaller number To get a larger crimp diameter change the setting to a larger number For every 001 change in crimp diameter change the setting by 002 For example t...

Страница 16: ...inspect the surfaces of die sets and pressure plate for debris metal chips dirt etc or damage If debris is present clean and lightly lubricate If damaged replacement is required see parts list for or...

Страница 17: ...rees F Ram will not retract Unplug pump from electrical outlet WARNING pump must be unplugged to avoid injury Slowly and carefully loosen hose at pump Be prepared to catch oil as it escapes If ram ret...

Страница 18: ...e 1 9 7482 1041 78440 Seal Kit 1 10 7482 1171 78397 Digital Dial Controller Assembly 1 12 7482 1012 78462 Pivot Knob 2 13 7482 1097 78442 Knob Digital Dial 1 14 35032 D Cone Plate Decal 1 15 35032 G G...

Страница 19: ...Die Set Assembly 7482 1135 78472 MC 35 Die Set Assembly 7482 1036 78473 MC 36 Die Set Assembly 7482 1137 78474 MC 37 Die Set Assembly 7482 1138 78475 MC 38 Die Set Assembly 7482 1139 78476 MC 39 Die S...

Страница 20: ...20 NOTES MOBILE CRIMP 4 20 SAFETY AND OPERATING MANUAL...

Страница 21: ...For warranty service contact Service Department Gates Customer Solution Center 330 Inverness Dr S Englewood CO 80112 HOW TO ORDER REPAIR PARTS All Parts for MobileCrimp 4 20 machine listed in current...

Страница 22: ...22 44 0420 Auto 428 7560 Ind 35032 DD GATES COM Printed in the USA 04 2019...

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