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Novitool® AERO™ Portable Splice Press Welding Guidelines

CC40

Novitool® AERO™ Portable Splice Press Welding Guidelines – V6

Page 18

Press Assembly

– CC40

1. Once both ends are cut/punched, place one end of the belt into the press.

Welder and Accessories

Upper

Platen

Alcohol

Clamps

Teflon

Sheet

Like-Belt

Material and

Silicone

Endcap Strips

Soldering

Gun

Tape

Lower
Platen

Clean

Cloth

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Содержание Mectrol Novitool AERO

Страница 1: ...Novitool AERO Portable Splice Press Welding Guidelines V6 Last Updated 10 06 15 Welding Guidelines Novitool AERO Portable Splice Press...

Страница 2: ...oduction 2 Cautions 3 PC10 and PC20 4 Belt Preparation 4 Press Assembly 7 Welder Operation 11 Welding Parameters 13 CC40 15 Belt Preparation 15 Press Assembly 18 Welder Operation 22 Welding Parameters...

Страница 3: ...mbedded in the belt material for toothed belts the thermocouple should be placed in the silicone pad s tooth trough If the thermocouple doesn t register the minimum actual belt temperature called out...

Страница 4: ...Injury or Property Damage Read Carefully and Understand the Following Safety Precautions DANGER Terminate electrical hazards by removing power cord from wall receptacle or machine base inlet WARNING T...

Страница 5: ...240 for the PC10 and 380 for the PC20 2 Running in an untensioned state most of the belt flex takes place in the flat area between the teeth rather than at the tooth itself The weld should always be...

Страница 6: ...apply pressure on it with one hand C Using your other hand make several straight scoring cuts with the utility knife Do NOT try to cut the belt in one deep cut It does not work D You will have two sp...

Страница 7: ...Novitool AERO Portable Splice Press Welding Guidelines V6 Page 6 3 Clean the prepared ends with alcohol 91 or higher and a clean rag Clean top and bottom surfaces at least 5 to 6 from the joint A clea...

Страница 8: ...g Guidelines V6 Page 7 Press Assembly PC10 and PC20 1 Place one end of the belt into the press 2 Load the other end of the belt into the press from the opposite side 3 Confirm that the mating surfaces...

Страница 9: ...substituted to fill out the press but the use of like belt material will reduce the hourglass effect in the weld area caused by shrinkage Any silicone used on the tooth side must have the same tooth...

Страница 10: ...her using a soldering gun with a smooth tip Weller PN 6160 Weller offers a cordless battery powered powered portable soldering iron PN BP860MP for added convenience It is also recommended that the tap...

Страница 11: ...0 and PC20 Novitool AERO Portable Splice Press Welding Guidelines V6 Page 10 9 Set the top press beam on the Teflon sheet 10 Hand tighten the side bolts until they stop Do NOT use any tools to tighten...

Страница 12: ...welder A Connect cable from the top of the welder into the bottom platen and then plug it into the power cord Voltage from 230V to 460V 1 Powered on the welder will be idling at 70 F 2 Temperature co...

Страница 13: ...al and the environment Prior to attempting the actual weld it is necessary to confirm that the temperature needed to achieve this phase transition is met by conducting a test weld To conduct this test...

Страница 14: ...7 1 2 7 1 2 6 Pressure Bar 1 98 1 98 1 98 Type of Cut Split Tooth Split Tooth Split Tooth Bottom Pad 12 mm Silicone Silicone Silicone For use with the 8 mm thick silicone bottom plate PC10 PC20 PC20 C...

Страница 15: ...ess is 150 F When the welder completes the welding and cooling cycles A Release the pressure using the RED button on the bottom next to pressure regulator digital screen B Loosen the side bolts C Remo...

Страница 16: ...Preparation CC40 CAUTION WEAR PROTECTIVE GLOVES 1 Determine belt length Mark belt To prepare belt ends for a Finger Punch chevron cut the following items are needed Cutting Fixture Clamps Nylon or Ru...

Страница 17: ...ou do the other end from the same edge and place it into the fixture the same way B Cutting fixture has an open tooth on the front side Select one side of the edge in that tooth and make a mark on the...

Страница 18: ...rubber hammer to complete the cut Use light hammer pressure 4 The AA end of the belt will be inserted from the back of the cutting fixture and punched from the front of the cutting fixture The BB end...

Страница 19: ...ce Press Welding Guidelines V6 Page 18 Press Assembly CC40 1 Once both ends are cut punched place one end of the belt into the press Welder and Accessories Upper Platen Alcohol Clamps Teflon Sheet Lik...

Страница 20: ...against the belt edges place a narrow strip at least 015 thinner than the belt on each side outside to cap the end of this belt like material Filler strips along the belt edges serve several purposes...

Страница 21: ...ding Guidelines V6 Page 20 4 Apply a 1 5 strip of blue urethane foil across the belt over the top and bottom splice Gates Mectrol PN 15260 sold in 50 lengths 5 Place Teflon sheet over the joint area B...

Страница 22: ...ol AERO Portable Splice Press Welding Guidelines V6 Page 21 6 Set the top of the welder on the Teflon sheet 7 Hand tighten the side bolts until they stop Do NOT use any tools to tighten the bolts Tigh...

Страница 23: ...A Connect cable from the top of the welder into the bottom press beam and then plug it into the power cord Voltage from 230V to 460V B Powered on the welder will be idling at 70 F 2 Temperature contro...

Страница 24: ...he belt material Minimum actual belt temperature and dwell time can be found directly below the Weld Parameters table If the thermocouple doesn t register this minimum actual belt temperature it is li...

Страница 25: ...perature control options must be completed 4 Cooling and removing the belt When the welder completes the welding and cooling processes A Release the pressure using the RED button on the bottom next to...

Страница 26: ...5 Belt Preparation FC9 and FC12 Finger Cut Directions 1 Flat belt should be prepared following a traditional flat belt finger pattern such as 20mm x 70mm In the event that a finger cannot be punched t...

Страница 27: ...Guidelines FC9 and FC12 Novitool AERO Portable Splice Press Welding Guidelines V6 Page 26 2 Place one end of the belt into the press 3 Load the other end of the belt into the press from the opposite s...

Страница 28: ...platen with like belt material and use a narrow silicone strip approximately1 wide and at least 0 015 thinner than the belt itself at each outside platen end to cap the end of this like belt material...

Страница 29: ...top and bottom platen during welding There can be no gaps or open areas on the platen bed Add 1 5 foil over splice Gates Mectrol PN 15260 sold in 50 lengths 6 The effective heating area is indicated...

Страница 30: ...ortable Splice Press Welding Guidelines FC9 and FC12 Novitool AERO Portable Splice Press Welding Guidelines V6 Page 29 7 Place silicone pad over embossed side 8 Install clamping bars Pad Added Positio...

Страница 31: ...FC12 Novitool AERO Portable Splice Press Welding Guidelines V6 Page 30 9 Set the top platen on the pad 10 Hand tighten the side bolts until they stop Do NOT use any tools to tighten the bolts Tighten...

Страница 32: ...welder A Connect cable from the top of the welder into the bottom platen and then plug it into the power cord Voltage from 230V to 460V 1 Powered on the welder will be idling at 70 F 2 Temperature con...

Страница 33: ...confirm that the temperature needed to achieve this phase transition is met by conducting a test weld To conduct this test a thermocouple must be embedded in the belt material The minimum actual belt...

Страница 34: ...en button to start the cycle A All temperature control options must be complete 4 Cooling and removing the belt Maximum temperature before opening the press is 150 F When the welder completes the weld...

Страница 35: ...le Splice Press Welding Guidelines FC9 and FC12 Novitool AERO Portable Splice Press Welding Guidelines V6 Page 34 5 IMPORTANT Do NOT run the belt immediately The belt requires an additional 30 to 60 m...

Страница 36: ...ture in that area to climb above that recommended for the press Unit makes a clicking sound when turned on Extension cord used may be exceeding the maximum cord length of 100 Weld shows pinholing or p...

Страница 37: ...s Mectrol Inc 9 Northwestern Drive Salem NH 03079 U S A Tel 1 603 890 1515 Tel 1 800 394 4844 Fax 1 603 890 1616 email contact gatesmectrol com Gates Mectrol is a registered trademark of Gates Mectrol...

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