Gates EZ ALIGN 7420-1000 Скачать руководство пользователя страница 3

© 2011 Gates Corporation 

EZ ALIGN is a registered trademark of Gates Corporation 

 

INTENDED USE 

The

 

GATES EZ ALIGN

®

 

is designed for use in industrial 

environments where belt driven systems have to be aligned. 
Due to its simplicity, alignment using 

GATES EZ ALIGN

® 

requires 

only one operator. 

GATES CORPORATION

 

assumes no liability 

for damage or injury resulting from uses other than those 
described in this document. 
 

 

 

COMPLIANCE 

GATES EZ ALIGN

®

 

conforms to all relevant CE requirements.  

Per Annex II.B of the Machinery Directive (98/37/EC)  
IEC608-25-1 EN 60825-1 
 
 

LASER SAFETY 

The 

GATES EZ ALIGN

®

 

system uses a Class II laser. Class II 

lasers comply with the requirements outlined in the FDA 
specification 21 CFR Ch. 1, Parts 1040.10 and 1040.11, as 
well as ANSI standards.  The

 GATES EZ ALIGN

®

 operates at a 

wavelength of 635nm or 650nm wavelength. 

DO NOT

 look into the laser beam at any time; this includes 

during set-up and adjustment of operation. 
 

CALIBRATION 

The 

GATES EZ ALIGN

®

 

is factory calibrated and therefore 

should not require any adjustments.  It is recommended 
however, that the unit be returned to the factory or an 
authorized service center each year for calibration. 

 

© 2011 Gates Corporation 

EZ ALIGN is a registered trademark of Gates Corporation 

 

CAUTION !! 

 

ALWAYS LOCK-OUT THE ELECTRICAL POWER TO 
THE MOTOR PRIOR TO PERFORMING ANY 
MAINTENANCE 
 
FAILURE TO DO SO COULD RESULT IN SERIOUR 
INJURY OR DEATH TO PERSONEL AND MAY 
CAUSE DAMAGE TO EQUIPMENT 
 

 
BATTERY OPERATION 

GATES EZ ALIGN

®

 

is powered with 2 AAA alkaline batteries with 

an operating time of approximately 25 hours. To replace the 
depleted batteries, simple remove the two thumb screws on the 
back of the transmitter to expose the two AAA batteries and 
replace them. 
 

   

    

 

 
 

 
 

 
 
 

Battery Thumb Screws

 

2 AAA Alkaline Batteries 

Содержание EZ ALIGN 7420-1000

Страница 1: ...pulley or sprocket GATES EZ ALIGN is the answer to misalignment in belt driven machinery GATES EZ ALIGN replaces the old inaccurate methods of pulley alignment such as straight edge string line and the human eye all techniques with plenty of room for error In today s demanding maintenance arena where tighter specifications and speedier results are a must GATES EZ ALIGN provides the accuracy and re...

Страница 2: ...logy This document is intended not only to guide the GATES EZ ALIGN user on the operations of the system but also provide useful and related information to the reader At the GATES CORPORATION we strive to produce documentation that is of good quality and therefore welcome your feedback If you have comments or suggestions about this or any of our documentation you can let us know by mail fax or thr...

Страница 3: ...perates at a wavelength of 635nm or 650nm wavelength DO NOT look into the laser beam at any time this includes during set up and adjustment of operation CALIBRATION The GATES EZ ALIGN is factory calibrated and therefore should not require any adjustments It is recommended however that the unit be returned to the factory or an authorized service center each year for calibration 6 2011 Gates Corpora...

Страница 4: ...ting started GATES EZ ALIGN SET UP Pulley alignment has never been so simple Open the GATES EZ ALIGN case and remove the two compact and durable units that compose the alignment system Turn on the laser by switching the laser unit on using the rocker switch located on the back of the transmitter Do not look into the laser beam at anytime Ensure that the machinery or equipment to be aligned has bee...

Страница 5: ... a nonferrous pulley or a sprocket the GATES EZ ALIGN can be easily mounted by using an optional QUICK GRIP Micro One Handed Bar Clamp 10 2011 Gates Corporation EZ ALIGN is a registered trademark of Gates Corporation OFFSET BRACKET KIT Optional The Offset Bracket Kit is used with pulleys when a large offset is required The kit includes 1ea 1 2 and 1ea 3 4 offset brackets Combine both offset bracke...

Страница 6: ...LIGNMENT CONDITIONS Vertical Angularity Offset Horizontal Angularity 12 2011 Gates Corporation EZ ALIGN is a registered trademark of Gates Corporation MISALIGNMENT CONDITIONS AS THEY ARE SHOWN ON THE GATES EZ ALIGN Vertical Angularity Offset Horizontal Angularity For different pulley edge thicknesses use the offset marks on the face of the reflector to establish the amount of offset The marks are ...

Страница 7: ...ted laser line coincide with the reference lines on the reflector and laser transmitter respectively Good Alignment 14 2011 Gates Corporation EZ ALIGN is a registered trademark of Gates Corporation IMPORTANCE OF GOOD PULLEY ALIGNMENT Good pulley alignment increases belt drive reliability and efficiency by reducing premature wear or failure of pulleys belts and bearings Pulleys can be aligned using...

Страница 8: ... bolted down causing damage to seals and bearings It could also lead to high vibration levels on the machine bearings 16 2011 Gates Corporation EZ ALIGN is a registered trademark of Gates Corporation DRIVE BELTS The condition of the worn belt is a good indication of the type of misalignment or other problems that may be present Belts must be changed as soon as undue wear is detected For a multiple...

Страница 9: ...can bend around corners it is not easy differentiating between offset and horizontal angularity when only three point contact is made A straightedge or string also cannot always detect twist angle Straight Edge Method 18 2011 Gates Corporation EZ ALIGN is a registered trademark of Gates Corporation String Line Method The GATES EZ ALIGN on the other hand mounts magnetically to the face of most pull...

Страница 10: ...orrection After Offset Correction 20 2011 Gates Corporation EZ ALIGN is a registered trademark of Gates Corporation pulleys have been aligned it is very important to tension the belts to manufacturer s recommendations Force Deflection Method of belt tensioning 1 Measure the belt span length and calculate the desired deflection distance 1 64 per inch of span length 2 Using a spring scale press down...

Страница 11: ...ase date 3 If requested estimates for non warranty repairs will be provided otherwise work will begin as soon as possible 4 Return the equipment prepaid and insured to the GATES CORPORATION Service Center For quick turn around 2nd Day Air or air shipment is recommended 22 2011 Gates Corporation EZ ALIGN is a registered trademark of Gates Corporation There will be no charge for repairs within the w...

Страница 12: ... mm 100 of pulley diameter of misalignment between the projected planes of the pulley faces Angle Of Misalignment degrees mm 100mm mils inch 0 1 0 18 1 75 0 2 0 35 3 49 0 3 0 52 5 24 0 4 0 70 6 98 0 5 0 87 8 73 0 6 1 05 10 47 0 7 1 22 12 22 0 8 1 40 13 96 0 9 1 57 15 71 1 0 1 74 17 45 Bold within recommended limits for V belt drives Note that the values between 0 1 and 0 5 fall within recommended ...

Страница 13: ...rporation Visit our website www gates com pt for information on new products accessories and technical applications GATES CORPORATION Voelzow Company Inc Wingate NC 28174 704 233 9222 Fax 704 233 9211 E mail nvoelzow perigee net Web www LaserAlignment net 4804 Lawyers Rd E ...

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