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6.3 Start-up

 

 

1.  It  is important  that  when  the  machine  starts working, it is  completely  clean  to  ensure it  operates 

properly. 

 

2.  The PRACTIC 350 model breading machine works on single phase 220 V 50 Hz electrical current. 

 

3.  To  start  breading,  first  turn  the  machine  on  using  the  ON/OFF  position  selector  knob.  Once  the 

machine is in the ON position, press the green “START” button (Pos. 6. control panel overview).  

 

4.  The user must make sure the belt is turning in the forwards direction, and not the reverse direction 

(used exclusively for emptying the bread tank). To change the direction of the belt, use the reverse 

switch (Pos. 59, overview). 

 

5.  Next pour 6 to 8 litres of batter into the batter tank. The batter level must not be higher than half 

way up the batter roller (Pos. 55. overview). 

 

6.  Fill the batter tank (Pos. 59, overview) with 20-30 litres of batter. 

 

7.  Next  fill  the  breader  with  10-12  kilograms  of  breadcrumbs  (Pos.  13,  overview),  keeping  the 

machine  turned  on  throughout.  For  correct  breading,  the  bread  level  must  be  between  1  and  2 

centimetres  from  the  top  of  the  curtain  vanes  (Pos.  3.  Complete  practic  350  breader  overview). 

Excess bread will affect the operation of the machine. 

Image 4. Bread level

 

 

8.  Fill the breadcrumb tank with 40-50 kg of bread. 

 

9.  The machine is ready for breading. 

 

Содержание PRACTIC 350

Страница 1: ...AUTOMATIC BATTER BREADING MACHINE Mod PRACTIC 350...

Страница 2: ...8 MAINTENANCE 17 9 TROUBLESHOOTING 18 10 GENERAL DIAGRAM 19 10 1 Overview 19 10 2 Overview complete breading belt drive shaft 24 10 2 1 Overview complete breading belt drive gears 25 10 3 Overview com...

Страница 3: ...verview complete batter belt lowering assembly 34 10 11 Intermediate bearing housing overview 35 10 12 Complete PRACTIC 350 breader overview 36 10 13 Gear motor overview 37 10 14 Control panel overvie...

Страница 4: ...es around the world and not just in the hamburger sector We are aware that our work would be of no value without the trust of our existing clients and partners or the interest shown by those who wish...

Страница 5: ...SO 13849 1 2008 AC 2009 and is in conformity with the following directives Machinery directive 2006 42 CE Low voltage directive 2014 35 UE Electromagnetic compatibility directive 2014 30 UE It is forb...

Страница 6: ...nd which are in contact with the meat comply with the hygiene rules and regulations in force Plastic material polyethylene terephthalate PETP white density 1 37 g cm3 Manufactured in accordance with D...

Страница 7: ...ability for improper use of the machine The machine has been designed for use with food products and must be used in the way described in this manual Any use other than the specified one will involve...

Страница 8: ...e with food 7 Automatic bread feed from 50 kg tank 8 Additional 30 litre batter tank with stirrer 9 Blower to remove excess batter 10 Optional blower to remove excess breadcrumbs from the upper surfac...

Страница 9: ...hese machines basically comprise the following parts Image 1 Initial assembly 1 The process for assembling the machine is described below 1 Fit each of the legs Pos 1 image 1 using the 3 screws and th...

Страница 10: ...ide until its boss enters the attaching hole 8 The next step is to assemble the batter belt Pos 7 image 1 Support it on the bread tank fitting it into place and fixing it with two knobs Pos 31 overvie...

Страница 11: ...ng the bread tank To change the direction of the belt use the reverse switch Pos 59 overview 5 Next pour 6 to 8 litres of batter into the batter tank The batter level must not be higher than half way...

Страница 12: ...as it operates To refill the batter tank open the valve Pos 64 overview of the upper batter tank To refill the breader open the hatch in the breadcrumb tank Pos 62 overview The hatch has two position...

Страница 13: ...ends in the appropriate direction by the same amount Working with the wire mesh belts loose or too tense can cause damage Image 8 batter belt tensioner Image 9 Breading belt tensioner 2 The controls P...

Страница 14: ...he optional upper blower unit is in place remove it now This does not have any type of fixing 3 Remove the air blower outlet mouth Pos 50 overview and the blower outlet elbow Pos 49 overview Image 11...

Страница 15: ...een emptied using the valve Pos 48 overview disassemble the batter belt chassis Pos 42 overview by removing the two knobs Pos 31 overview Next remove the batter tank Pos 45 overview Image 15 Emptying...

Страница 16: ...r Image 20 Use direction reverser 8 Remove the breading belt Pos 32 overview by removing the two knobs Pos 31 overview Image 21 Removing knobs Image 22 Breading belt removal 9 Clean the disassembled c...

Страница 17: ...tion of the machine 4 If any of the rods on the wire mesh belts break replace the broken rod with a new one using a connecting tube The connecting tube must always be situated where there are no rolle...

Страница 18: ...isted Straighten repair or replace affected area See manual 8 Maintenance points 4 and 5 The tooth rollers are worn See manual 8 Maintenance point 1 The pieces are deformed as they pass through the br...

Страница 19: ...T M4780000 1 12 UNIT INTERMEDIATE BEARING HOUSING M4650000 1 13 UNIT COMPLETE P350 BREADER M4820000 1 14 UNIT CONTROL PANEL 40250000 1 15 UNIT ELECTRICAL CABINET M4260000 1 16 UNIT GEAR MOTOR PLEASE A...

Страница 20: ...IXING BRACKET M4190200 2 52 COMPLETE BATTER ROLLER GUIDE 44570000 2 53 SIDE GUIDE PIVOT 40190400 4 54 GEAR TRAIN COVER M4160500 1 55 BATTER ROLLER M4190100 1 56 BLUE POLYAMIDE WHEELS WITH BRAKE SI0125...

Страница 21: ...74 CE MARKING 1 75 REVERSE KNOB 44970000 1 76 MAIN ON OFF SWITCH EL1320IL20A 1 77 SINGLE PHASE PLUG EL0220CEM 1 78 LOWER PLATFORM WEDGE M4031100 1 Figure 1 General overview 1 Figure 2 General overvie...

Страница 22: ...22 Figure 3 General overview 3 Figure 4 General overview 4...

Страница 23: ...23 Figure 5 General overview 5...

Страница 24: ...E GEAR UNIT M4580000 1 2 BREADING BELT DRIVE SHAFT M4030400 1 3 BREADING BELT TOOTH ROLLER M4000100 5 4 DRIVE SHAFT SPACING ROLLER M4042000 2 5 GEAR END WASHER 40000500 1 6 E 15 DIN 471 STAINLESS CIRC...

Страница 25: ...elt drive gears Ref M4580000 Position Description Reference Units 1 BREADING BELT DRIVE GEARS M4031000 1 2 DRIVE GEAR SPACER M4001100 1 3 STAINLESS SCREW M6x30 DIN963 FE0108M060300963 3 Figure 7 Overv...

Страница 26: ...R UNIT M4590000 1 2 BATTER BELT DRIVE SHAFT M4040400 1 3 BREADING BELT TOOTH ROLLER 40000100 4 4 CRANK REAR SPACER 40041300 3 5 BATTER BELT CRANK 40041400 6 6 GEAR END WASHER 40000500 1 7 E 15 DIN 471...

Страница 27: ...f M4590000 Position Description Reference Units 1 BATTER BELT DRIVE GEARS M4041000 1 2 DRIVE GEAR SPACER 40001100 1 3 STAINLESS SCREW M6x30 DIN963 FE0108M060300963 3 4 HEX NUT M6 DIN934 FE0108M0600009...

Страница 28: ...ete right bearing housing Ref M4630000 Position Description Reference Units 1 BREADING BELT RIGHT BEARING HOUSING BREADING BELT LEFT BEARING HOUSING M4030700 M4030800 1 1 2 BEARING SI010962022RS 2 3 R...

Страница 29: ...ing housing Ref 44640000 Number Description Reference Units 1 BATTER BELT BEARING HOUSING 40040700 1 2 BEARING SI010962022RS 1 3 RETAINING SEAL SI0209R351607 1 4 STAINLESS CIRCLIP SI0109I350472 1 Figu...

Страница 30: ...osition Description Reference Units 1 BREADING BELT PASSIVE ROLLER AXLE M4030500 1 2 BREADING BELT SMOOTH ROLLER M4000300 5 3 O RING VITON FPM 70 SHA 17 2 mm SI06090172 5 12 4 LATERAL PASSIVE ROLLER M...

Страница 31: ...osition Description Reference Units 1 BREADING BELT PASSIVE ROLLER AXLE 40030500 1 2 BREADING BELT TENSIONING ROLLER 40031500 5 3 O RING VITON FPM 70 SHA 13 2 mm SI06090132 5 14 4 TENSIONING SIDE ROLL...

Страница 32: ...shaft Ref M4770000 Position Description Reference Units 1 BATTER BELT PASSIVE ROLLER AXLE M4040500 1 2 BATTER BELT TENSIONING ROLLER 40000300 4 3 O RING VITON FPM 70 SHA 13 2mm SI06090132 5 8 Figure...

Страница 33: ...lower shaft Ref M4790000 Position Description Reference Units 1 BATTER BELT LOWER SHAFT M4040800 1 2 BATTER BELT LOWER ROLLER 40040900 4 3 O RING VITON FPM 70 SHA 6x2 5mm SI06090062 5 8 Figure 15 Ove...

Страница 34: ...n Description Reference Units 1 BATTER BELT LOWERING SECTION ROLLER AXLE M4041700 1 2 CRANK FRONT SPACER 40041200 1 3 BATTER BELT LOWERING SECTION ROLLER 40041800 8 4 O RING VITON FPM 70 SHA 6x2 5mm S...

Страница 35: ...EDIATE BEARING HOUSING 50100700 1 2 INTERMEDIATE GEAR WHEEL DRIVE SHAFT M4091100 1 3 INTERMEDIATE BEARING HOUSING SEPARATOR 50100800 1 4 BEARING SI010962022RS 2 5 E 15 DIN 471 STAINLESS CIRCLIP SI0109...

Страница 36: ...350 breader overview Ref M4820000 Position Description Reference Units 1 PRACTIC 350 BREADER M4180100 1 2 OUTLET CURTAIN SUPPORT ROD M4180200 1 3 OUTLET CURTAIN VANES 40180300 29 Figure 18 Complete PR...

Страница 37: ...37 10 13 Gear motor overview Ref Please ask Position Description Reference Units 1 BREADER MOTOR 0 55 kW PLEASE CONSULT 1 2 GEAR PLEASE ASK 1 Figure 19 Gear motor overview...

Страница 38: ...PANEL PA0230COM40 1 2 RED LED D 22 24V EL2120PRD2224V 1 3 GREEN LED D 22 24V EL2120PVD2224V 1 4 EMERGENCY STOP 44930000 1 5 RED PUSH BUTTON 22 44920000 1 6 GREEN PUSH BUTTON 22 44910000 1 7 POTENTIOME...

Страница 39: ...EMALE CONNECTOR EL0220C08P 1 11 COMPLETE 12 POLE FEMALE CONNECTOR EL0220C12P 1 12 NARA 12 POLE FEMALE CONNECTOR EL0220C12PHN 1 13 ELDON LSK502 CABINET KEY EL0220LSK502 1 14 MY 7A 8 PIN RELAY BASE EL02...

Страница 40: ...40 Figure 21 Electrical cabinet overview 1 Figure 22 Electrical cabinet overview 2...

Страница 41: ...E SUPPORT MM200200 1 3 UPPER TURBINE COVER 44200300 1 4 UPPER TURBINE CURTAIN MM200500 40 5 TURBINE MESH GASKET 44200600 1 6 UPPER BELT COVER MM200100 1 7 BREADER BELT POSITION GUIDE PIVOT 40010500 2...

Страница 42: ...42 12 WIRING DIAGRAMS...

Страница 43: ...ACTIC 350 VER 01 Final de proyecto Lugar de instalaci n N mero de p ginas E mail 24 V Fax Empresa 230 VAC 380VAC Tel fono 2018 Obra Fax Tensi n de mando F26_Gaser Modificado Descripci n de proyecto Re...

Страница 44: ...urbina Superior CN3 8 5 6 K1 3 2 N2 CN3 4 5 33 34 R2 3 7 22 21 L2 T T L N M3 Removedor Encolante 0 04Kw 0 18A M 1 L N PE M2 Turbina encolante 0 7A 0 09Kw 2800rpm 1 M U V W PE M1 Motor Cinta 2 79A 1 6A...

Страница 45: ...Paro 3 CN4 40 1 CN2 40 40 13 14 3 2 K1 CN3 10 CN3 11 21 22 R2 3 7 25 6 A1 A2 K1 1 3 2 4 3 4 2 4 6 5 2 2 14 13 3 5 40 A1 A2 R1 14 13 3 7 44 43 3 9 09 20 50 A1 A2 R2 14 13 2 6 22 21 3 3 34 33 2 0 44 43...

Страница 46: ...pins dins quadre CN3 12 pins dins quadre 1 CN4 Hembra 2 3 4 5 7 8 9 6 10 11 12 CN4 Macho 1 2 3 4 5 7 8 9 6 10 11 12 x1 x2 H1 3 3 Rojo Paro x1 x2 H2 3 9 Verde Marcha 21 22 S4 3 7 Paro 13 14 S5 3 7 Marc...

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