Gardner Denver Wittig RFW 150 DV, Руководство по эксплуатации и обслуживанию

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BA-
45.01.0 • US •01/15
1-2
Content
Table of Contents
Dear customer, ........................................................... 1
Operating Principle.................................................... 2
Machine versions ....................................................... 2
1. Technical data ............................................ 1-1
Machine data ...................................................... 1-1
Dimensions ......................................................... 1-2
Lubrication .......................................................... 1-2
Water Cooling ..................................................... 1-4
Drive methods ..................................................... 1-4
2. Safety rules and notes on danger ......... 2-1
Designated usage ............................................... 2-1
Acceptance and monitoring................................. 2-1
Operational safety ............................................... 2-1
Environmental protection .................................... 2-1
ATTENTION ........................................................... 2-1
Information .......................................................... 2-1
Points to note ...................................................... 2-1
3. Transport, storage, delivery contents ..... 3-1
Transport............................................................. 3-1
Storage ............................................................... 3-1
Delivery contents ................................................ 3-1
4. Installation .................................................. 4-1
Installation location and attachment .................... 4-2
Prevention of suction intake of dirt and residue .. 4-2
4.2.1 Suction pipe ........................................................ 4-2
4.2.2 Vacuum filter ....................................................... 4-2
4.2.3 Safety dome ........................................................ 4-2
4.2.4 Safety vessel ....................................................... 4-3
Noise suppression (low noise installation) .......... 4-3
4.3.1 Air noise suppression by noise suppressing oil
separator ............................................................. 4-3
4.3.2 Body noise isolation ............................................ 4-4
Safety and monitoring features ........................... 4-5
4.4.1 Vacuum meter ..................................................... 4-5
4.4.2 Vacuum filter ....................................................... 4-5
4.4.3 Ventilation valve .................................................. 4-5
4.4.4 Non-return valve ................................................. 4-5
4.4.5 Thermometer ...................................................... 4-6
4.4.6 Safety valve ........................................................ 4-6
4.4.7 Manometer .......................................................... 4-6
4.4.8 Contact prevention .............................................. 4-6
4.4.9 Oil level monitoring ............................................. 4-6
4.4.10 Rotation speed monitoring .................................. 4-6
Water cooling ...................................................... 4-6
Drive ................................................................... 4-7
4.6.1 Hydromotor drive ................................................ 4-7
4.6.2 Drive by flexible coupling .................................... 4-7
4.6.3 Drive by drive shaft ............................................. 4-8
4.6.4 V-belt drive .......................................................... 4-8
5. Initial operation ......................................... 5-1
Checking the system ........................................... 5-1
Cooling water ...................................................... 5-1
Lubricating oil ...................................................... 5-1
Shut-off slides and valves ................................... 5-2
Rotating direction ................................................ 5-2
Drive .................................................................... 5-2
Checking the rotation speed, vacuum and
pressure .............................................................. 5-2
5.7.1 Rotation speed .................................................... 5-2
5.7.2 Vacuum at the vacuum meter ............................. 5-2
5.7.3 Pressure at the manometer ................................. 5-2
Lubrication oils for rotary compressor/
compressor vacuum pumps ................................ 5-2
6. Operation ................................................... 6-1
Switching on ........................................................ 6-1
Regular checks .................................................... 6-1
6.2.1 Safety valve ......................................................... 6-1
6.2.2 Ventilation valve .................................................. 6-2
6.2.3 Checking intervals ............................................... 6-2
Possible operating errors .................................... 6-2
Precautions for long standstill periods ................. 6-2
Rinsing after machine has over sucked ............... 6-3
Procedure if faults occur ...................................... 6-4
7. Maintenance ............................................... 7-1
Guarantee ........................................................... 7-1
Maintenance, maintenance plan ......................... 7-1
7.2.1 Water cooling/cooler............................................ 7-1
7.2.2 Rotary compressor/compressor and
vacuum pump ...................................................... 7-2
7.2.3 Vacuum filter ....................................................... 7-2
7.2.4 V belts and V belt tension .................................... 7-2
7.2.5 Cleaning oil reservoir........................................... 7-2
7.2.6 Non-return valve .................................................. 7-3
7.2.7 Ventilation valve .................................................. 7-3
7.2.8 Rotor vane height wear ....................................... 7-4
8. Spare parts and after sales service ......... 8-1
Spare Parts ......................................................... 8-1
Wearing parts ...................................................... 8-1
9. Parts List .................................................... 9-1