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RFL-7-500     Page  25 

8.  Maintenance 

8.1 

Warranty 

We cannot accept liability for damages resulting from failure to observe the installation and operating instructions. 

Please note that repairs to compressor/vacuum pumps must be carried out only by authorised repair shops using original 
replacement parts; otherwise, the warranty becomes invalid. You will find a list of our service centres on the back page of the 
manual. 

8.2 

Maintenance Plan 

Safety regulations (

section 2

) must be observed during maintenance and inspection procedures. 

Operating failures due to insufficient or incorrect maintenance can cause extremely high repair costs and machine downtime; 
therefore, regular maintenance is imperative. 

Operational safety and the service life of the machine depend largely on correct maintenance. 

The table below contains information concerning scheduling, monitoring and type of maintenance tasks necessary under normal 
use of the compressor/vacuum pump. 

 

Maintenance 

points 

Type of 

work 

See 

section 

Maintenance intervals 

 

 

 

1 week 

1 month 

3 months 

Other 

Coolant air path 

Check, clean 

8.2.1 

 

 

 

 

 

Compressor/Vacuum 
pump 

Clean 

8.2.2 

 

 

 

 

 

Vacuum filter 

Clean 

8.2.3 

 

 

 

 

 

Safety valve 

Check, clean 

7.2.1 

 

 

 

 

 

Ventilation valve 

Check 

7.2.2 

 

 

 

 

 

V-Belts, V-Belt tension 

Check, tighten 

8.2.5 

 

 

 

 

 

Oil tank 

Clean 

8.2.6 

 

 

 

 

 

Non-return valve 

Check 

8.2.7 

 

 

 

 

 

Rotor vane 

Check wear 
(via inlet port) 

8.2.8 

 

 

 

 

 

Radial shaft seal 

Inspect for 
leaks 

Service 
Instructions 

 

 

 

10,000 run 
hours/3 years 

Bearings 

Replace 

Service 
Instructions 

 

 

 

15,000 run 
hours/3 years 

 

The indicated maintenance intervals are based on an operating period of approximately five hours per day. Intervals can be 
extended accordingly in case of shorter operating periods. 

 

After work is completed, all protective devices must be refitted. 

 

 

When disposing oil, grease, cleaning solvents or components (e.g. shaft seals) the environmental regulations 
must be observed. 

Due to differing operating circumstances, one cannot predict how often checks for wear, maintenance and inspections will be 
necessary. We advise you to draw up a plan after consideration of your operating circumstances. 

Содержание RFL 102

Страница 1: ...PD BLOWERS VACUUM PUMPS RFL SERIES Owner s Manual RFL 102 RFL 7 500 Version 03 April 11 2018...

Страница 2: ...2 PREVENTION OF SUCTION INTAKE OF DIRT AND RESIDUE 12 5 2 1 Suction Pipe 12 5 2 2 Vacuum Intake Filter 12 5 2 3 Safety Dome 12 5 2 4 Safety Tank 12 5 2 5 Combination Air Filter 13 5 3 NOISE SUPPRESSI...

Страница 3: ...cking Intervals 22 7 3 POSSIBLE OPERATING ERRORS 22 7 4 PRECAUTIONS FOR LONG STANDSTILL PERIODS 23 7 5 RINSING AFTER MACHINE WAS OVER SUCKED 23 7 6 PROCEDURE IF FAULTS OCCUR 23 8 MAINTENANCE 25 8 1 WA...

Страница 4: ...e used for long periods Store in a dry heated building Handle with care and keep the inlet and discharge ports covered Rotate the drive shaft of the machine monthly in the direction shown by the arrow...

Страница 5: ...6 Information This symbol indicates information of particular interest to the operator of the machine 2 7 Points to Note The compressor vacuum pump has been constructed according to the latest techno...

Страница 6: ...e pipe between the machine and the shut off valve Release pressure manually at the safety valve or vent the machine at the ventilation valve Pay attention to the manometer The drive prevention device...

Страница 7: ...ssion operation2 psig 2 9 Nominal vacuum1 psiA 2 9 Max permitted vacuum up to 3 minutes per hour 1 psiA 2 18 Power requirement at drive shaft for 2 bar pressure hp 41 6 Min speed rpm 1000 Max speed rp...

Страница 8: ...3 2 Dimensions Fig 3 1 Dimensions of RFL 102 9 Fig 3 2 Hydraulic Drive Dimensions Hydraulic Drive Details Kit Number TEN009820 Motor Flange Type SAE C 4 BOLT Gearbox Details Kit Number TEN009819 Motor...

Страница 9: ...ng Hours h 40 Oil Level Checks per Day once 3 4 Cooling Air cooling is carried out by means of two fans mounted at either end of the rotor shaft which draw in cool air to pass over the cooling fins on...

Страница 10: ...the covers on inlet and discharge ports only at the time of actual installation Rotate the drive shaft of the machine monthly in the direction shown by the arrows on the machine body The protective c...

Страница 11: ...Manometer 4 Vacuum relief valve 5 Overpressure safety valve 6 Venting shut off valve 7 Vacuum intake filter 8 Compressor Vacuum pump 9 Thermometer 10 Manometer 11 Silencer Oil separator Fig 5 2 Machin...

Страница 12: ...easily accessible be protected from dirt flying debris and water splash provide enough clearance for the connection of the suction and pressure pipes provide easy access for maintenance e g oil fille...

Страница 13: ...nants and reduces suction noise The filter element must be removable for maintenance 5 2 3 Safety Dome The safety dome on the vehicle tank must include not only a float valve but also a swell protecti...

Страница 14: ...102 is far below the value permitted for commercial vehicles To preserve these values when the machine is installed the low noise installation is necessary Air noise suppression by noise suppressing...

Страница 15: ...d buffers to support the belt forces and a counter bearing on the side of the machine opposite the belt drive are necessary 5 4 Safety and Monitoring Features The operating safety of the machine i e o...

Страница 16: ...tted operating pressure It must be able to expel the entire flow capacity of the compressor vacuum pump The valve must also be fitted with a manual ventilation device If the safety valve is mounted fi...

Страница 17: ...monitor on the machine with a display which is visible to the operator In any case the rotational speed must be monitored after assembly of the compressor vacuum pump and operating instructions for th...

Страница 18: ...down a V Belt drive is recommended The nominal rotation speeds as in section 3 1 must be observed Units Belt profile SPA Belt pulley diameter DW mm in 200 2 874 Max operating pressure for V Belt driv...

Страница 19: ...base plate Flatness within 0 010 in Can be driven by direct coupling flexible coupling or V belt drive Check oil level every 24 hours of operation Change oil when gear drive has been in service for 50...

Страница 20: ...rmation concerning the operation and maintenance of the machine 6 2 Lubricating Oil See section 6 7 for types of oil For the RFL 102 single grade oils are prescribed Use of multi grade oils may result...

Страница 21: ...ubricating oil type for the RFL 102 is SAE 30 For ambient temperatures above 40 C use SAE 40 For ambient temperatures below 0 C use SAE 20 For the RFL 102 single grade oils are recommended Use of mult...

Страница 22: ...lubricating oil For the lubricating oil specification see section 6 7 7 2 1 Safety Valve A non lockable safety valve must be installed in the pressure line after every compressor It must be set so tha...

Страница 23: ...the entire volume via the safety valve when the pressure line is closed Vacuum too low see section 7 2 or Rating Plate Compressed air temperature too high see section 7 2 Poor cooling cooling air sup...

Страница 24: ...a malfunction occurs the following table may provide the cause and solution to the problem Fault Possible cause Elimination Volume flow performance of compressor vacuum pump deteriorates Vacuum filter...

Страница 25: ...to rotation speed limits Discharge pressure too high Adhere to nominal pressure activate check safety valve Manometer gives incorrect reading Replace manometer Exhaust silencer blocked Replace exhaus...

Страница 26: ...r vacuum pump Maintenance points Type of work See section Maintenance intervals 1 week 1 month 3 months Other Coolant air path Check clean 8 2 1 Compressor Vacuum pump Clean 8 2 2 Vacuum filter Clean...

Страница 27: ...ine must be cleaned weekly Washing or rinsing with high pressure water jets may result in water penetration which can cause failure of the compressor vacuum pump Carefully clean remove any dirt on the...

Страница 28: ...sion Drive guards must only be removed when the machine is at a standstill and the vehicle engine is switched off V Belts and the V Belt tension must be checked every week and if necessary tightened o...

Страница 29: ...moved Insert a slide hammer into the M6 tapped end of the cylinder pin 4 and carefully remove the guide plate 2 valve seat 3 and pin from the body After careful cleaning check the valve seat for the q...

Страница 30: ...nd measure the distance to the rotor surface with a reliable depth gauge see fig 8 2 Fig 8 2 Vane Wear Inspection The dimension should not exceed 5mm If the wear limit reaches 5mm the rotor vanes must...

Страница 31: ...meet the latest legal requirements When ordering spare parts please provide the following information Example Machine type RFL 102 Machine no L0001 Year of manufacture 2015 Part no TW34278100 Quantit...

Страница 32: ...tact lyon gardnerdenver com Germany Gardner Denver Deutschland GmbH Am Dorn 14 48308 Senden Germany Phone 49 0 253634840 Fax 49 0 25363484010 Email info de gardnerdenver com Netherlands Gardner Denver...

Страница 33: ...NOTES...

Страница 34: ...NOTES...

Страница 35: ...NOTES...

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