background image

Page 4

4990616006   Date: 06/16

GD150 Installation, Operating & Maintenance Manual

2

General

2.1 Product general description

The GD150 is a light-weight, compact rotary vane compressor designed for 

the oil free discharge of bulk liquids from general purpose tankers, e.g. liquid 

foodstuff, solvents, acids alkalis, hot bitumen, resins and other chemicals.

The main advantage of using a compressor to discharge liquids is that the 

product does not come into contact with machine. This eliminates any prob-

lems of material compatibility with the liquid enabling a much wider variety 

of products to be discharged.

The machine is an oil free sliding/reciprocating vane design with the main 

stainless steel rotor being supported by bearing arrangements at either end.

All the components in the main bore cavity are manufactured from corrosion 

resistant materials to resist any possibility of atmospheric corrosion.

The very compact shape and size of the machine make it ideal for mounting 

inside the chassis to enable direct low-cost prop. shaft driving or via other 

drive methods more suitable for a particular application.

A through shaft allows CW or ACW input drive rotation and the compressor 

can be installed on any face to provide the maximum mounting flexibility.

The standard package consists of:

 

Basic GD150 machine and mounting kit

 

 

Induction kit including the GD150 inlet filter

 

 

Relief valve

 

 

Check valve

2.2 Power Options

The GD150 can be driven using any of the following drive systems.
Prop. shaft 

Direct from a gearbox mounted PTO

Hydraulically 

Several standard drives are available.

Electrically 

Motor drive packages on base frames/plates

Engine   

Drive packages on base frames/plates.

2.3 Storage/Low use

Before the machine is installed or when it will not be used for long periods:

• Store the machine in a dry, heated building. 

• Handle the machine with care and keep the suction and delivery ports

   covered.

• Rotate the drive shaft of the machine each week, in the direction shown by  

   the arrow between the suction and delivery ports on the machine body.

   Where the compressor is mounted on a vehicle and located outside, it     

   should be operated for at least 15 minutes each week (twice a week in                 

   damp/cool conditions).

Do not allow dirt, oil and 

grease to enter the machine 

ports as this could cause 

severe damage.

NOTE

NOTE

The shape and size of the 

machine make it particularly 

suitable for PTO/prop. shaft 

driving inside the vehicle 

chassis.

Содержание GD150

Страница 1: ...4990616006 June 2016 GD150 ROTARY VANE COMPRESSOR Installation Operating Maintenance Manual Original Instructions...

Страница 2: ...3 4 Mounting orientations 8 3 5 Lubrication 8 3 6 PTO and prop shaft drive alignment 9 3 7 Machine and PTO alignment 10 3 8 Pipe work 10 3 9 Ancillaries 12 4 Operating and commissioning 4 1 Pre opera...

Страница 3: ...w use Before the machine is installed or when it will not be used for long periods Store in a dry heated building Handle with care and keep the suction and delivery ports covered Rotate the drive shaf...

Страница 4: ...ugh shaft allows CW or ACW input drive rotation and the compressor can be installed on any face to provide the maximum mounting flexibility The standard package consists of Basic GD150 machine and mou...

Страница 5: ...n Operating Maintenance Manual No Description 1 Inlet filter kit flexible 2 GD150 inlet filter 3 Basic GD150 Machine 4 Relief Valve 5 Check non return Valve 6 Micronic Discharge Filter Figure1 Recomme...

Страница 6: ...torque does not exceed 56 Nm Speed range 1000 1600 rpm Operating environment The permissible foreseen operating environment is as follows Figure 2 Dimensions General 244 92 40 PORT DETAIL SHAFT DETAIL...

Страница 7: ...ed around the machine for air circulation If mounting to a solid plate the machine should be mounted at least 25mm from the plate or a cooling hole should be cut into the plate Any flexible coupling a...

Страница 8: ...astic cowls Any equipment used for lifting the machine should be rated accordingly 3 4 Mounting orientations The GD150 can be installed on any of the 4 mounting faces shown below and can be driven in...

Страница 9: ...e to ensure it fits correctly Both the shaft and coupling bore should be smeared with a light oil during assembly to aid future separation A Hollow Set Screw Grub Screw should be used for retaining th...

Страница 10: ...abricated the following points should be followed noted to prevent damage to the machine A stainless steel slip on weld flanges provided with the machine for use with 1 5 nominal bore pipe work Inlet...

Страница 11: ...lexible pipe 2 Inlet filter 3 Hose Clip 4 50mm bore Inlet hose cuff 5 Inlet flange connector 6 Machine port gasket 7 Basic GD150 machine 8 Stainless steel weld flange 9 Sealing washer 10 Relief valve...

Страница 12: ...itted it should be located as close to the machine discharge port as possible after the relief valve Check non return Valve Fig 8 Item 13 This is to prevent a back flow of air and product often encoun...

Страница 13: ...pressure to 0 2 bar below the relief valve full bypass setting stamped on relief valve Check the system for leaks Stop the machine and tighten fasteners if necessary 7 If all is well continue to run t...

Страница 14: ...nstruct the driver regarding Rotating parts Hot Pipework Safety valves Safety couplings Operation Instruct the driver regarding Speed range Maximum operating pressure PTO engagement Unloading valve Ro...

Страница 15: ...lief valve operation Check the relief valve operation as detailed in section 4 and visually check for any sign of obvious defects 5 3 Inspecting the check non return valve The check non return valve s...

Страница 16: ...ean out the main filter cavity Replace the end cap the correct way up and re clip in position Clean the filter element To clean the filter element machine not running 1 Remove the air filter end cap a...

Страница 17: ...s perpendicularly opposite the port it will not be central 3 Push the blade down to the bottom of the slot and measure the distance from blade to the top of the slot dimension A shown below 4 The perf...

Страница 18: ...yon gardnerdenver com UK Sales Service Gardner Denver UK Ltd PO Box 468 Cross Lane Tong Bradford West Yorkshire United Kingdom BD4 0SU Phone 44 0 1274 683131 Fax 44 0 1274 651006 email sales uk gardne...

Отзывы: