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300FWF996 Page 36

GD-2500Q QUINTUPLEX

TORQUES

FOOT POUNDS

DESCRIPTION FASTENER

WITH LOCTITE

WITH ANTISEIZE

Plunger Clamp Bolts

.1/2 -13 58

Pinion Bearing Housing ....................................... 3/4 -10 160

Conn. Rod Fasteners........................................... 3/4 -10

280

Intermediate Rod to Crosshead........................... 3/4 -10 160

Fluid End to Suction Manifold .............................. 7/8 - 9 260

Discharge Flange to Fluid Cylinder Nuts ............. 1 - 8 475

Bull-Gear Retaining Scews (Gr. 8)

.1-1/4 -7 1050

Stay Rods into Power End ................................... 1-3/4 -8 1000

Fluid Cylinder Nuts to Stay Rods......................... 1-3/4 -8 2000

Pony Rod to Crosshead....................................... 3/4 -10 280

Pump Frame to Base / Skid Bolts........................ 1 - 8

475

HALLIBURTON EXHIBIT 1013, Page 42

Содержание GD-2500Q QUINTUPLEX

Страница 1: ...ECN 1026734 GARDNER DENVER 300FWF996 Rev C August 2005 WELL SERVICING PUMP MODEL GD 2500Q QUINTUPLEX OPERATING AND SERVICE MANUAL HALLIBURTON EXHIBIT 1013 Page 1...

Страница 2: ...d in pump maintenance and repair They are ready to respond and assist you by providing fast expert maintenance and repair services For the location of your local authorized Gardner Denver distributor...

Страница 3: ...nimal downtime DANGER Danger is used to indicate the presence of a hazard which will cause severe personal injury death or substantial property damage if the warning is ignored WARNING Warning is used...

Страница 4: ...pair Parts i Foreword ii Index iv List of Illustrations v Section 1 Danger Notices 1 Section 2 Design Description and Specifications 9 Section 3 Preparation Operation and Maintenance 15 Section 4 Serv...

Страница 5: ...ntenance Schedule 19 Oil Stop Head Seal Retainer and Gear Covers 24 Ordering Instructions Repair Parts I Performance Rating 14 Periodic Routine Maintenance Schedule 18 Plunger Packing Lubrication 17 P...

Страница 6: ...2500Q Power End Rear Section View 11 Figure 2 4 GD 2500Q Gear Reduction Components 12 Figure 2 5 GD 2500Q Fluid End 13 Figure 3 1 Lubricant Recommendations 17 Figure 4 1 GD 2500Q Fluid End Tightening...

Страница 7: ...Operators should not begin or continue operations when tired distracted or under the influence of alcohol or any type of prescription or nonprescription drugs The timely replacement of expendable par...

Страница 8: ...goggles Check to insure they have safe footing Fully engage the wedge to prevent it from disengaging violently from the cover as a blow is struck Wipe their hands and the hammer handle and maintain a...

Страница 9: ...port skid Packages too large to lift as fully assembled should be separated into smaller loads For these smaller loads the lifting devices should be fastened to the lifting attachments normally built...

Страница 10: ...ischarge line valves are open Check all fluid end discharge system components including pipes elbows connections threads fasteners hoses etc at least once every six months to confirm their structural...

Страница 11: ...systems for leaks Thoroughly investigate the cause for leakage and do not operate the pump until the cause of the leak has been corrected Replace any parts which are found to be damaged or defective W...

Страница 12: ...umping units where flammable or explosive vapors could form should be equipped with an air inlet shut off If flammable or explosive vapors are present in the pumping site atmosphere an engine could co...

Страница 13: ...jury death and or damage to equipment Make sure the work area is checked for hazardous fumes has adequate ventilation for engine exhaust and sufficient drainage for released fluid Check the work area...

Страница 14: ...to the safe operation of high pressure liquid jetting blasting and cleaning equipment After you have selected and purchased these components follow the manufacturer s instructions completely in their...

Страница 15: ...loped by American Gear Manufacturers Association The issue of personnel safety is the most important topic covered in this manual Therefore in the beginning of this manual the user is introduced to da...

Страница 16: ...and assembly including dimensional and tolerance data running clearances for all bearings and recommended fastener torques PUMP DESIGN The GD 2500Q quintuplex pump uses only two major assemblies power...

Страница 17: ...eads are on the same centerline The fluid end is held in place and in alignment with the power end by the twenty 20 stay rods See FIGURE 2 1 The power end is fully enclosed to contain the power end oi...

Страница 18: ...aring It also connects to the crosshead oil supply giving a redundant oiling pathway This is repeated for the rest of the main bearing and crosshead components Oil is removed from the power end throug...

Страница 19: ...provided in the fluid cylinder The conventional fluid end Valve Over Valve configuration offers field a proven arrange ment in terms of the valve and spring performance Improvements in the fluid end...

Страница 20: ...1 91 191 17800 287 13500 478 8100 631 6100 4 2 17 217 15600 326 11800 544 7100 718 5400 4 5 2 75 275 12400 413 9300 688 5600 908 4200 5 3 40 340 10000 510 7600 850 4500 1121 3400 5 5 4 11 411 8300 61...

Страница 21: ...eventative will not clog the oil passages 5 Remove the breather and either plug or tape the opening 6 Coat the gear reducer input shaft and all exposed bare metal with a heavy rust preventive 7 Plug d...

Страница 22: ...failure to meet these requirements has lead to pump damage because of restricted oil flow in the lube pump inlet Therefore the following guidelines developed as a result of long experience should be a...

Страница 23: ...several hours of the pump run in are performed at the factory during the acceptance tests as a part of quality assurance procedure However the new pump break in period process may continue for the fir...

Страница 24: ...ading and entire system for proper operation 14 If the quintuplex pump is equipped with a transmission run the pump for 30 min in each gear in the higher gear ranges pulling full horsepower in each ge...

Страница 25: ...after extended continuous operation Monthly 100 hour Routine Maintenance Tasks 1 Clean the strainer and replace the oil filter element 2 Check the entire lube system for leaks and eliminate them 3 Che...

Страница 26: ...rill 32 35 F Exxon Arox EP 46 20 F Arox 150 35 F Mobil Oil Co Almo 525 20 F Almo 527 20 F Almo 529 10 F Almo 532 0 F Pacer Oil Rockdrill 150 10 F Rockdrill 600 0 F Phillips Petroleum EP 500 Summer or...

Страница 27: ...pump FLUID END SERVICE This discussion starts with the description of steps necessary for removal and installation of the fluid cylinder assembly and proceeds to the removal and replacement of expenda...

Страница 28: ...ections and auxiliary equipment FIGURE 4 1 GD 2500Q Fluid End Tightening Sequence Plunger and Packing Replacement This service procedure can be performed with the fluid cylinder in place on the pump a...

Страница 29: ...new fluid end size by following steps 1 through 6 on page 22 Valve and Seat Replacement This procedure may be performed with the fluid end on the pump WARNING Never try to remove or cut a valve seat...

Страница 30: ...d end tapered bores POWER END SERVICE DANGER Before attempting to service the power end of the pump the following safety precautions must be observed 1 Shift the pump transmission into the neutral gea...

Страница 31: ...unscrew the four slotted nuts holding the rod cap in place 10 Remove the rod cap CAUTION The rod cap is held in place by two dowel pins DO NOT DAMAGE PINS 11 After removal of the rod cap the rod will...

Страница 32: ...pinion bearing housings Using jackscrew holes remove one housing 6 With one pinion bearing housing removed pull the corresponding pinion bearing from the pinion as the bearing will not pass through th...

Страница 33: ...k 15 If the crankshaft main bearings are to be replaced all bearing retainers must be removed from the crankshaft The crankshaft should be held in a vertical position and the bearings rapidly heated a...

Страница 34: ...he retaining rings in the frame after installing the outer main bearing races Also braze the retaining rings securing the inner and outer bearing races of the outer two main bearings on either end of...

Страница 35: ...line 3 Clean out line 4 Suction and or discharge 4 Remove the obstruction valves propped open Low Discharge Pressure 1 Worn or fluid cut valve 1 Replace valve assembly 2 Valve propped open 2 Remove t...

Страница 36: ...in supply tank Reduce pump speed 10 Air entering suction line 10 Repair suction line 11 Air entering charging pump 11 Tighten or replace shaft packing or seal 12 Air entering or charge gas 12 Repair a...

Страница 37: ...to 11 See Excessive Valve power end Noise problem 12 Cavitation noise transmitted 12 See Cavitation Fluid to or causing shock loading in Knock or Hammer problem power end Excessive Valve Noise 1 Pump...

Страница 38: ...Corrosion due to wrong 4 Determine and install correct stuffing box material stuffing box for pumped fluid 5 Stuffing box bore worn 5 Replace stuffing box Pumped Fluid In 1 Worn damaged or corroded 1...

Страница 39: ...rvice 5 Wrong size packing 5 Install correct size packing 6 Improper packing installation 6 Check installation procedure and install correctly 7 Excessive crosshead wear 7 Replace crosshead 8 Pump cav...

Страница 40: ...em Stud Failures 1 Catastrophic failures 1 See Catastrophic Failures problem 2 Improper nut torque 2 Check torque specifications and torque to correct values 3 Stud bending due to uneven 3 Check nut s...

Страница 41: ...Centers 10 00 Connecting Rod Bearing Bore Assembled in Journal Bearing Housing 7 507 7 510 Crosshead Guide Bore 9 000 9 004 Crosshead 8 981 8 979 Wrist Pin 5 000 5 001 Wrist Pin Bushing Bore 5 009 5...

Страница 42: ...asteners 3 4 10 280 Intermediate Rod to Crosshead 3 4 10 160 Fluid End to Suction Manifold 7 8 9 260 Discharge Flange to Fluid Cylinder Nuts 1 8 475 Bull Gear Retaining Scews Gr 8 1 1 4 7 1050 Stay Ro...

Страница 43: ...ours of operation or three 3 months after start up not to exceed 120 days after delivery to Purchaser whichever occurs first The exceptions are as follows 1 Power end is warranted for twelve 12 months...

Страница 44: ...if any given to Company by such manufacturer but only to the extent the Company is able to enforce such warranty or guaranties The Company has not authorized any party to make any representation or w...

Страница 45: ...WARRANTY REQUESTS Products to be returned for warranty analysis shall be approved for return in writing by the Company prior to shipment All requests for product return shall be submitted by email Fac...

Страница 46: ...r Gardner Denver Inc 4747 South 83rd East Avenue Tulsa OK 74145 PH 918 664 1151 800 637 8099 FAX 918 664 6225 www gardnerdenver com Specifications subject to change without notice Copyright 2001 Gardn...

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