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Safety and responsibility 

  

  

© Gardner Denver Deutschland GmbH 

44 

08.2019 · 610.44434.40.000 

  

 

Requirements for personnel 

 

Personnel qualifications and training 

  

 

NOTICE 

Voiding of the warranty! 
Repairs carried out by untrained and unauthorised repair personnel during 
the warranty period can result in the voiding of the warranty. 

  Repairs during the warranty period should be carried out only by trained and 

authorised personnel. 

  

All those who will work on the G-BH1 | G-BH9 must have read and understood 
these instructions and the related documents [

 6]. 

Personnel in training may only work on the G-BH1 | G-BH9 under supervision of 
personnel who have the 

required knowledge

Only personnel with the following knowledge may carry out the work described in 
these instructions: 

  

Work task 

Personnel 

Required knowledge 

Transportation, 
storage 

Shipper, dealer, fitter 

 

  Safe handling with lifting gear such as hoists and 

fork lift trucks 

Assembly,  
start-up, 
correcting faults, 
 shut down, 
dismantling 

Fitter 

 

  Safe handling of tools 

 

  Laying and connecting pipes and hoses 

 

 Mounting mechanical components 

 

  Knowledge of vacuum pumps and compressors 

Working on the electri-
cal system 

Electrician 

 

  Understanding and safe implementation of circuit 

diagrams 

 

  Lay and connect electrical lines 

 

  Connection of electrical machines, switches, sen-

sors, circuit breakers 

 

  Analysing and testing electrical systems  

 

  Assessing the effectiveness of electrical protection 

measures 

Parameterising the 
drive control 

Operating personnel, 
electricians 

 

  Knowledge of drive controls and how to set them 

Operation Operating 

personnel 

 

  Instructions for occupational safety and for han-

dling vacuum pumps and compressors 

Maintenance 
Repair 

Maintenance staff 

 

  Safe handling of tools and materials 

 

  Disassemble and mount vacuum pumps and com-

pressors 

 

  Assess damage to vacuum pumps and compres-

sors 

Disposal Disposal 

specialist, 

fitter 

 

 Decontaminating polluted materials 

 

  Re-use of materials and substances 

 

  Correct and environmentally-friendly disposal of 

materials and substances 

 

2.5 

2.5.1 

  

Содержание Elmo Rietschle 2BH11

Страница 1: ...Edition 08 2019 610 44434 40 000 Original operating instructions English Operating Instructions G BH1 G BH9 2BH11 2BH12 2BH13 2BH14 2BH15 2BH16 2BH18 2BH19 2BH923...

Страница 2: ...dition of delivery 18 4 2 Lifting and transporting 18 4 3 Storage 20 5 Installation 21 5 1 Measures after long term storage 21 5 2 Mounting conditions 21 5 3 Reduction of oscillations and noises 21 5...

Страница 3: ...0 Maintenance 38 10 1 Maintenance 38 10 2 Repairs and complaints 38 10 3 Ordering spare parts 38 11 Decommissioning 39 11 1 Decommissioning 39 11 2 Disassembly 39 11 3 Disposal 39 12 Technical data 40...

Страница 4: ...on on Safety and responsibility must always be observed The subsequent main sections can be used as a reference and can be read inde pendently from each other Cross references provided must be observe...

Страница 5: ...er volume flow Inner chamber of the compressor Chamber filled with material to be compressed Impeller Rotating component for generating pressure within the inner chamber of the compressor Gas inlet Po...

Страница 6: ...site to clock wise or anti clockwise operation Drive control 2FC Device for regulating speed of G BH1 G BH9 The drive control can be mount ed close to the motor wall assembly or integrated into the G...

Страница 7: ...losive non combustible non abrasive and non toxic with a relative humidity of up to 100 without condensation forming Dusts 10 m at least filter class G1 according to EN779 without mois ture and solid...

Страница 8: ...th hot surfaces can lead to burns On the G BH1 G BH9 temperatures during operation can reach 160 C 320 F On the 2BH1 6 type temperatures during operation can reach 200 C 382 F 1 Do not touch hot surfa...

Страница 9: ...ucks Assembly start up correcting faults shut down dismantling Fitter Safe handling of tools Laying and connecting pipes and hoses Mounting mechanical components Knowledge of vacuum pumps and compress...

Страница 10: ...ion wear head protection for transportation and overhead work WARNING Risk of injury Serious injuries due to body parts and hair being sucked or drawn in vacu um or due to projected particles pressure...

Страница 11: ...n burns Adhere to the safety measures described for the material being conveyed if necessary check leakage rates and provide for gas monitoring or forced ven tilation The operator ensures that All wor...

Страница 12: ...3 Product identification 610 44434 40 000 08 2019 12 44 Gardner Denver Deutschland GmbH Product identification Structure of the type description 3 3 1...

Страница 13: ...nufacture p2 Values with a positive sign apply to pressure and compressor operations D Machine type protection class thermal class K Power factor E Frequency L Nominal efficiency F Maximum output duri...

Страница 14: ...0002 Compressor housing 1100 External earth connection 0030 Compressor cover 2000 Compressor rating plate 0042 Junction box 5080 Adhesive label with CE marking 0058 Eye bolt lifting attachment 5170 Di...

Страница 15: ...FC4 N1 0 Cover side gas inlet without silencer and without flange 0501 Auxiliary ventilator N2 0 Side gas outlet without silencer and without flange 501A Direction of rotation arrow auxiliary ventila...

Страница 16: ...suctioned via the gas in let 1 When it enters the side channel the conveyed media is accelerated in the direc tion of rotation by the blades of the rotating impeller 3 The centrifugal force presses th...

Страница 17: ...the laws of the Member States relat ing to electromagnetic compatibility Only with integrated drive control 2FC4 2011 65 EU OJ L 174 1 7 2011 Directive 2011 65 EU of the European Parliament and of the...

Страница 18: ...g capacity of the lifting gear and load handling equipment must correspond to the mass 42 3 Secure against tipping over or falling 4 Do not remain under supported loads 5 Set up the G BH1 G BH9 on a s...

Страница 19: ...pe 4 Check that the eye bolt lifting attachment is firmly fastened and retighten as necessary M8 18 22 Nm 13 3 16 2 ft lbs M12 18 42 Nm 13 3 31 0 ft lbs M16 138 165 Nm 102 122 ft lbs 5 Attach the cran...

Страница 20: ...ntenance intervals of the ball bearings Maintenance 38 become shorter as the time of storage increases 1 Connect all suction vents so that no dirt or solid particles can enter 2 Turn the rotor once pe...

Страница 21: ...for the G BH1 G BH9 When installing outdoors take protective measures against the effects of weather When installing in enclosed spaces ensure that there is sufficient ventilation For conveyed media...

Страница 22: ...2 ft lbs M10 steel 8 8 according to ISO 898 1 35 42 Nm 25 8 31 0 ft lbs M12 steel 8 8 according to ISO 898 1 58 70 Nm 42 8 51 6 ft lbs Vertical mounting on the compressor cover Spring elements item 52...

Страница 23: ...in the silencer using the screws 0444 M6 7 5 9 0 Nm 5 55 6 65 ft lbs M8 18 22 Nm 13 3 16 2 ft lbs 2BH1810 with manifold 0047 1 Check that the seal 0054 is securely fastened to the silencer 0990 and re...

Страница 24: ...r area from hot conveyed media and pro jected particles with deflection plates or a collection basket 4 Provide sound protection measures WARNING Risk of burns due to temperatures of up to approx 160...

Страница 25: ...G 2 NPT 2 8 NPT 2 8 76 2 99 2BH1900 2BH1940 G 4 NPT 4 8 100 165 73 8 122 100 3 94 150 5 91 M12 58 70 42 8 51 6 115 4 53 2BH1943 G 5 NPT 5 8 138 200 102 147 130 5 12 210 8 27 M16 138 165 102 122 150 5...

Страница 26: ...struction of the drive Incorrect operation or incorrect control can destroy the drive 1 The G BH1 G BH9 is equipped with an asynchronous motor 2 Operating on a grid with a non earthed start point is n...

Страница 27: ...isible and accessible and can also be operated without ex cessive effort The operator understands the functions Operating faults are prevented A control system must correspond to ISO 12100 4 11 IEC 60...

Страница 28: ...e with locknut Screw in fit reducer if available NOTICE The cable glands and fit reducers may not lower the IP protec tion class 4 With the junction box turned check the tightening torques of the junc...

Страница 29: ...BH9 on the drive control the voltages given on the rating plate must be adhered to on the motor terminal board NOTICE G BH1 G BH9 with UL approval may not be operated in the USA without testing of the...

Страница 30: ...ge harmonics in the motor supply wiring can cause electro magnetic interference This is dependent on the type of drive control type manufacture voltage supply measures Observe the EMC notes of the dri...

Страница 31: ...vided on the auxiliary ventilator rating plate item 0501 15 1 Open necessary access points for cable glands 2 Screw in or insert cable gland and secure with locknut NOTICE The cable glands must not lo...

Страница 32: ...he integrated drive control 2FC4 is already parameterised on delivery Brake and acceleration times must be adapted to the process Adjust settings according to the drive control operating instructions...

Страница 33: ...the G BH1 G BH9 check that The G BH1 G BH9 is properly fitted and aligned Rotating components move freely Auxiliary ventilator if available is ready for operation Pipes and hoses are correctly connec...

Страница 34: ...pply line Sensors function check Check that sensors e g PTC resistor are connected correctly Measure the acoustic emissions It is necessary to measure the acoustic emissions for G BH1 G BH9 without pi...

Страница 35: ...ventilator if necessary on The G BH1 G BH9 begins to suction conveyed media Switch off The G BH1 G BH9 can be switched off in each operating condition i e re gardless of pressure temperature etc In do...

Страница 36: ...neces sary identify the motor Operating personnel After release the drive control switches into fault Differential pressure exceeds the limits specified on the rating plate 13 Reduce differential pres...

Страница 37: ...he maximum speeds given on the rating plate Operating personnel G BH1 G BH9 runs drive control target values are 0 Minimum output frequency 0 Hz set No error as due to the minimum output frequency def...

Страница 38: ...5 years 1 Replace the rolling bearing 2 Replace the radial shaft seal Maintenance intervals were established based on reference condi tions 4 Different ambient and operating conditions increase e g l...

Страница 39: ...essurise the pipes Disassembly 1 Disconnect the G BH1 G BH9 from all electrical connections 2 Dismantle the piping and hoses 3 Close connections that are open 4 Loosen the G BH1 G BH9 from the install...

Страница 40: ...in 1 10 Hz with auxiliary ventilator Temperatures For deviating temperatures see the rating plate item M 13 Temperature of the conveyed media Type Minimum C Maximum C 2BH1 2BH9 20 40 2BH1 6 20 200 Amb...

Страница 41: ...Speed of oscillation Maximum permissible oscillation speed for the assembled G BH1 G BH9 Maximum permissible oscillation speed for the constructed machine Installation mm s in s Rigid e g foundation 2...

Страница 42: ...nstructions for the drive control Weight The maximum possible weight of the largest individual motor and drive control are specified See dimensional drawing for type specific weights Type Without driv...

Страница 43: ...6 2BH140 2BH149 63 64 2BH141 66 69 2BH143 63 64 2BH150 2BH159 64 70 2BH151 72 74 2BH153 64 70 2BH160 2BH169 69 72 2BH161 73 76 2BH163 2BH166 69 72 2BH164 74 78 2BH180 70 74 2BH181 74 78 2BH183 70 74 2...

Страница 44: ......

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