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Page 24

4990140010   Date:03/15

XK12 Installation, Operating & Maintenance Manual

Page 24

XK12 Installation, Operating & Maintenance Manual

Figure 14a. Replacing Air Filter

No.  Description

1. End 

Cover

2. Filter Element
3. Raincap
4. Filter Blockage Indicator
5. Vacuator Valve

Maintenance

5.5 Air Inlet Filter - Cyclonic

The blockage indicator is designed to show/hold the maximum inlet 
blockage encountered. It is set to show 100% blockage when the inlet 
depression reaches 37mbar. The fi lter element should be replaced/cleaned 
before the indicator enters the red portion of the blockage scale.

If the indicator valve has entered the red portion of the scale: 

1.  

Press the reset button and re-check with the compressor operating.

2.  

If the blockage indicator still returns to red,  the fi lter must be cleaned  

 

or replaced as follows:

Note: Stop the machine before cleaning or replacing fi lter elements.

Cleaning the casing

1. 

Unscrew the clamp retaining the end cover of the air fi lter and   

 

remove it noting the position of the vacuator valve. Empty out  

 

 

any dust or dirt and then re-fi t in the original position (vacuator valve  

 

downwards)

Cleaning the element

The air fi lter is fi tted with a blockage indicator to show when the fi lter 
requires cleaning. If this indicator shows red when the compressor is 
operating then the fi lter must be cleaned or replaced as follows:

1. 

Remove the end cover by releasing the retaining clips and withdraw  

 

the fi lter.

2. 

Clean the fi lter by blowing compressed air through the fi lter from the  

 

inside outwards

3. 

Replacement of the element/end cover is a direct reversal of the above

Filter elements should 
replaced every 12 months 
or sooner if restriction is 
indicated by the blockage 
indicator.

NOTE

Figure 14b. Blockage indicator - packages 1,2 & 4

1.  Indicator 

 

2.  Reset button

2

1

5.6 Alternative Oils

OIL:- The XK12 is supplied fi lled with GD AEON S68  synthetic oil. Other ISO 
68 Poly alpha Olefi n (PAO) grade oil with EP (extreme pressure) additives can 
theoretically be used, but may aff ect the long term reliability of the machine. 
All oils should be checked that they are mixable with both mineral and other 
Synthetic PAO variants used without a reduction in performance.

ISO 68 EP grade oils from 
diff erent manufacturers can be 
mixed.

NOTE

Содержание DRUM XK Series

Страница 1: ...XK SERIES SCREW COMPRESSOR Models XK12 XK12HD Installation Operating Maintenance Manual Original Instructions 4990140010 2015...

Страница 2: ...ive alignment 10 3 6 Pipe work 12 3 7 Commissioning filter 12 3 8 Ancillaries 13 3 9 Package 1 layout parts 14 3 10 Package 2 layout parts 15 4 Operating and Commissioning 4 1 Pre commissioning check...

Страница 3: ...work as close to the compressor as possible The valve must be positioned so as not to vent air onto any personnel since the air discharged will be hot and can cause severe burns Storage Low use Befor...

Страница 4: ...s to enable low cost prop shaft driving A through shaft allows CW or ACW input drive rotation with mounting points on either side of the machine to provide further flexibility The standard compressor...

Страница 5: ...ard ancillaries supplied as separate items including the absorptive type discharge silencer and cyclonic inlet filter kit Package 2 Loose ancillaries with reactive discharge silencer Standard ancillar...

Страница 6: ...149 Nm on the high speed XK12 Speed range 1810 2896 rpm Operating environment The permissible foreseen operating environment is as follows Ambient temperature range 40 to 50 C Resistant to tropical ra...

Страница 7: ...to the XK12 discharge port Venting valves must be positioned so that hot air cannot vent onto the operator or the compressor Silencers should be fitted as close as possible to the discharge port For t...

Страница 8: ...path possibilities are shown below Installation Figure 4 Mounting Drive options An incorrect drive rotation will damage the compressor CAUTION Outlet Alternative Outlet Inlet The basic XK12 compresso...

Страница 9: ...pproximately 1 5 litres total if necessary Key 1 Fill Plug washer 2 Fill Level Plug 5 Magnetic Drain Plug 3 Plug Cap 4 Drain Plug washer Figure5 MountingDetails separateancillarypackages Alternative m...

Страница 10: ...ction 3 8 torque coupling for recomendations on couplings for PTO drives Before fitting the tapers on the machine shaft and drive coupling should be clean and damage free to help ensure the flange fit...

Страница 11: ...Friction Coupling A B C A D E F G H I E A J C K C L M N N O P Q R S Q T U V T W X Y Q U Z _ Y W a O Y b U Z a c d N e Q U Z f b X S T P g N h b i j a P k N l a m n b P b Y Y a Y e a R S b U Z W Y b P...

Страница 12: ...points should be followed to prevent damage to the machine and contamination of the discharged product All inlet pipe work must be stainless steel or thick wall aluminium to help prevent corroded part...

Страница 13: ...rature expansion Flexibility in the mounting or connecting pipe work to the silencer should be incorporated where this could occur Check non return valve This is to prevent a back flow of air and prod...

Страница 14: ...ied item Indicates customer supplied pipework Ref No Description 1 XK 12 Basic M C or high speed unit 2 10 Cyclonic Inlet Filter 3 3 75 Hose Clip 4 Hose Adaptor Cuff Nitrile 5 Ducting 2m x 89mm Bore 6...

Страница 15: ...unit 2 10 Cyclonic Inlet Filter 3 3 75 Hose Clip 4 Hose Adaptor Cuff Nitrile 5 Ducting 2m x 89mm Bore 6 Inlet Flange XK 12 7 Inlet gasket 8 Commissioning Filter XK 12 XK 18 9 Gasket Outlet Port 10 Out...

Страница 16: ...ture probe and a pressure probe for commissioning only see Fig 11 If Gardner Denver Drum supplied flanges are not used the installer must provide 2 x 1 4 BSP tappings adjacent to the inlet and outlet...

Страница 17: ...ris that may be present 4 After 15 minutes depress the clutch and engage the PTO 5 Check the oil fill level and drain plugs for leaks and replace the commissioning filter with the inlet gasket supplie...

Страница 18: ...ng Maintenance Manual 3 4 5 3 4 7 8 8 7 2 6 1 Commissioning Figure 12 Commissioning Tests No Description 1 Pressure Manometer 2 Temperature Gauge 3 Pressure Tapping Inlet depression 4 Temperature Tapp...

Страница 19: ...from discharge line prior to the check valve When the compressor reaches operating speed the line can be slowly closed again to restart delivery Starting the compressor Check that the PTO is disengag...

Страница 20: ...e and should include Safety Instruct the driver regarding Rotating parts Hot Pipework Safety valve Safety coupling Operation Instruct the driver regarding Speed range Maximum operating pressure PTO en...

Страница 21: ...RIAL NO DATE COMMISSIONED CUSTOMER VEHICLE REG VEHICLE MAKE VEHICLE MODEL PTO TYPE RATIO ENGINE SPEED COMMENTS TIME DURATION INPUT SPEED Rpm PRESSURE BAR g BARO m bar INLET DEPRESSION RELIEF VALVE LIF...

Страница 22: ...ble 1 3 l min should be at least possible NOTE 500 hours is the maximum oil change interval NOTE Drive systems must be maintained in accordance with the manufacturers instructions Daily Check Air Filt...

Страница 23: ...ster With the compressor operating at greater than 85 of its pressure setting Setting 85 2 bar g 1 7 bar g 2 2 bar g 1 87 bar g 2 5 bar g 2 25 bar g Operation Function Test 1 Rotate the lifting screw...

Страница 24: ...e Empty out any dust or dirt and then re fit in the original position vacuator valve downwards Cleaning the element The air filter is fitted with a blockage indicator to show when the filter requires...

Страница 25: ...ervice Maintenance Record for XK12 Compressor Serial Number MONTH 1 2 3 4 5 6 7 8 9 10 11 12 Oil Level Relief valve Air Filter Security MONTH DATE DATE DATE DATE DATE Oil Change Air Filter Check Valve...

Страница 26: ...d Seven Hills New South Wales 2147 Australia Phone 61 2 96207000 Fax 61 2 96207955 email hermant malik gardnerdenver com France Gardner Denver France SA Division Compresseurs 42 rue du Montmurier BP 6...

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