13-25-603 Page 19
SECTION 3
STARTING & OPERATING PROCEDURES
PRESTART-UP INSTRUCTIONS
- A new unit as received from the factory has been prepared for
shipping only. Do not attempt to operate the unit until checked and serviced as follows:
1.
Compressor Oil
- The oil must be checked before starting the unit and every 8 hours of operation.
For instructions on checking the oil and the proper oil level, refer to “Oil level gauge”, SECTION 5,
page 48.
Do not mix different type oils. Standard Unit is shipped filled with Gardner Denver AEON 4000
lubricant which is suitable for the first 4000 hours under normal operating conditions. Other AEON
lubricants are available. Check the decal on the reservoir to be sure which lubricant is in the
machine.
REPLACE OIL FILTER EVERY 1000 HOURS.
NOTICE
Regular maintenance and replacement at required intervals of the oil filter, air
filter and air/oil separator is necessary to achieve maximum service and
extended drain intervals of AEON 4000 lubricant. Use only genuine Gardner
Denver filters designed and specified for this compressor.
Always stop the unit and release air pressure before removing oil filler plug.
Failure to release pressure may result in personal injury or death.
Air Filter
- Inspect the air filter to be sure it is clean and tightly assembled. Refer to SECTION 6, page 56
for complete servicing instructions. Be sure the inlet line, if used, is tight and clean.
2.
Figure 1-2, page 10. Inspect the three package inlet filter to be sure they are
clean. Refer to, page SECTION 6, page 56 for complete servicing instructions
3.
Piping
– Refer , page 63 “Discharge Service Line” and make sure all piping meets all
recommendations.
4.
Electrical
- Check the wiring diagrams furnished with the unit to be sure it is properly wired. See
Figure 4-6 thru Figure 4-7 pages 36 thru page 40, for general wiring diagrams and page 63 for
“Electrical Wiring”.
5.
Grounding
- Unit must be properly grounded according to Section 250 of the National Electrical
Code.
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