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Use and Maintenance Manual – Pressure-sensitive bumpers  type GSBPS 

 

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Introduction 

 
This Manual should always be kept by the user in a safe and accessible place for further consultation by the 

personnel.

 

Installation and maintenance procedures are to be carried out only by qualified, well trained personnel in all 

safety procedures. The pressure-sensitive bumper is used as protection against the risk of accidents/injuries 

which can be eliminated by switching off the electrical energy. 

Global  safety  of    either  the  machine  and  pressure-sensitive  bumpers  depends  on  the  compatibility  and 

reciprocal integrity of these components. 

Carefully take into consideration the risk assessment of the machine to protect in order to choose the correct 

safety category in compliance with the requirements of the EN ISO 13849-1 

 

Important warnings about safety 

 

This Manual is intended for use in conjunction with the Manual of the control units. Please read this Manual 

carefully and completely before doing any work on the bumper or on the control unit. 

 

The  pressure-sensitive  bumper  used  together  with  the  control  unit  is  a  safety  component  used  to  protect 

persons from shearing movements which may become a source of danger or injuries.  

The bumper can be used as a 

“tripping device”, which means it is capable of stopping the movement of the 

hazardous element or as a device to detect the presence of a person or part of a person. 

In  order  to  ensure  that  a  special  application  of  the  safety  bumper  with  the  control  unit    used  to  protect  a 

machine/installation  meets  the  existing  rules    it  is  necessary  to  assess:    the  risk  level  of  the 

machine/installation and the compatibility with the safety level declared by GAMMA SYSTEM; furthermore, it 

should also be borne in mind that  

the “performance level” in conformity with 

 EN ISO 13849-1 Standard for 

pressure-sensitive  bumpers  (safety  bumpers)  used  on  machines/devices  is  defined  by  Type  C 

Standards

 

Other  fundamental  elements  are  the  installation,  maintenance  and  verification  of  proper  operation  of  the 

pressure-sensitive bumper together with the control unit. 

These assessments and elements are the sole responsibility of the purchaser, installer and employer. 

The additional requirements indicated below are to be met  with before using the pressure-sensitive bumper 

together with the control unit: 

 

The  machine  onto  which  the  pressure-sensitive  bumper  and  the  control  unit  are  installed  must  be 

able  to  come  to  a  safe  stop  at  any  point  along  its  working  cycle.  If  the  pressure-sensitive  bumper 

(used to detect the presence of persons) and the relevant control unit are used as a safety device , 

the  employer  is  responsible  for  ensuring  that  all  requirements,  rules,  codes  and  regulations 

applicable under current rules are fully satisfied.  

 

All braking and locking mechanisms are to be checked regularly so to ensure their correct operation. 

If the locking mechanisms do not work correctly, there is a risk that the machine stops in an unsafe 

manner even if the pressure-sensitive device (bumper)  and the control unit are working correctly. 

Содержание GP02/E

Страница 1: ...Use and Maintenance Manual Pressure sensitive bumpers type GSBPS 1 35 USE AND MAINTENANCE MANUAL PRESSURE SENSITIVE BUMPERS TYPE GSBPS IN COMBINATION WITH CONTROL UNITS TYPE GP02 E GP02R T...

Страница 2: ...Use and Maintenance Manual Pressure sensitive bumpers type GSBPS 2 35 Revisions REVISION DATE DESCRIPTION 00 20 1 2010 First draft 01 20 05 2016 Legislative reference update...

Страница 3: ...ns 17 7 SELECTING THE BUMPER WHICH BEST SUITS YOUR REQUIREMENTS 18 7 1 How to select the correct pressure sensitive bumper 19 8 Transport and Package 21 8 1 Storage 21 9 Installation 22 9 1 Sensor loc...

Страница 4: ...o ensure that a special application of the safety bumper with the control unit used to protect a machine installation meets the existing rules it is necessary to assess the risk level of the machine i...

Страница 5: ...is not working correctly 2 1 Improper use THE BUMPER AND THE CONTROL UNIT SHALL NOT BE USED In control circuits and equipment featuring inadequate stop time or inadequate control instruments mechanism...

Страница 6: ...2013 EN ISO 13849 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design ISO 13849 1 2015 EN 60204 1 Safety of machinery Electrical equipment of machines P...

Страница 7: ...044 PIANEZZA TO Italy Via Torino 24 I Tel 39 011 968 24 66 Fax 39 011 967 42 11 E mail info gammasystem com PARAURTI SENSIBILI DI SICUREZZA PRESSURE SENSITIVE BUMPER Tipo Type NUMERO DI SERIE SERIAL N...

Страница 8: ...e in state of the internal sensor from NO to NC is processed by the control unit sensor control device which sends a stop signal to the machine thereby eliminating the danger situation After the pre t...

Страница 9: ...ed inside the foam The whole is closed by a frame that is glued to the foams and the aluminum plate The power supply cable is a 4 pole cable 4 0 35mm2 FROR 300 500 standard length 3 m CS Different len...

Страница 10: ...of 3 mt and with shapes with 135 minimum angle 5 1 Force travel relation Key b travel mm a force N 1 reference forces 2 lowest actuating force 3 hazard speed 4 sensor c sensor before contact d point o...

Страница 11: ...00 16 81 48 151 26 161 77 168 07 4 10 50 42 32 193 28 210 08 218 48 100 88 24 32 243 70 252 10 268 90 GSBPS02 3 10 33 61 56 159 66 226 89 260 50 100 29 42 56 134 45 210 08 252 10 4 10 37 82 44 210 08...

Страница 12: ...0 400 500 600 700 0 20 40 60 80 100 120 140 160 180 200 Corsa mm Forza N GSBPS01 Punto 3 100 mm s 0 100 200 300 400 500 600 700 0 20 40 60 80 100 120 140 160 180 Corsa mm Forza N GSBPS01 Punto 4 10 mm...

Страница 13: ...200 300 400 500 600 700 0 50 100 150 200 250 300 Corsa mm Forza N GSBPS02 Punto 3 100 mm s 0 100 200 300 400 500 600 700 0 50 100 150 200 250 300 Corsa mm Forza N GSBPS02 Punto 4 10 mm s 0 100 200 30...

Страница 14: ...0 600 700 0 50 100 150 200 250 300 350 Corsa mm Forza N GSBPS03 Punto 3 100 mm s 0 100 200 300 400 500 600 700 0 50 100 150 200 250 300 350 Corsa mm Forza N GSBPS03 Punto 4 10 mm s 0 100 200 300 400 5...

Страница 15: ...e of coating Yellow black fabric Type of foamed material FE 30 Density of foamed material 30 kg m3 Degree of Protection according to EN 60529 Standard of the sensor IP 54 B10D 260000 Reference Standar...

Страница 16: ...nce Average Resistance Poor Resistance Acids and Alkalis X Aqueous solutions X Acetic Acid X Bromobenzene X Cyclohexane X Diethyl Ehter X Doictyl Phthalate X 1 4 Dioxane X n Hexane X Methyletylketone...

Страница 17: ...E stop button Examples of application Automated Guided Vehicles AGVs Parts of moving machines Cranes Lifting platforms All moving parts which could pose a shearing risk The bumper type GSBPS01 GSBPS0...

Страница 18: ...s travel can be calculated and or measured A suitable safety factor should be used where appropriate to keep into account the brake wearing and measurement tolerances Facility to use a set of sensors...

Страница 19: ...measure the distance travelled beyond the actuation point of position detection Maximum distance measured is to be considered as the stop distance d Determine the maximum permissible force Maximum per...

Страница 20: ...lication and is not sufficiently high The operator s shoulder may come into contact with the truck A higher pressure sensitive safety bumper should be used In this case the risk exists that the operat...

Страница 21: ...care should be taken not to damage the content DO NOT USE cutters or sharp objects Bumpers are delivered to the Customer packed in cardboard boxes WARNING Do not move the bumper by pulling it on the...

Страница 22: ...n such a way to ensure the most efficient orientation for the expected actuation direction Directions of the actuation force 9 2 Fastening The safety bumper is fixed to the machine via a frame which m...

Страница 23: ...n the sensor and the control unit should be designed located and fastened in such a way to ensure that a They are capable of withstanding the design conditions b They are protected against any mechani...

Страница 24: ...Pin 4 Black wire C1 Wires connection without connector In case the sensors have the cable without connector the wire connection must be made by using the proper terminal complies with local regulatio...

Страница 25: ...tion Repeated motion of dangerous parts should be prevented unless the safety function has been re established 10 2 Verification of the system integrity Carefully inspect the machine controls and conn...

Страница 26: ...een the machine itself and the safety device s make sure that all machine parts including the safety device s the control circuit and the connections of the safety devices comply with the results of r...

Страница 27: ...e control unit and after each maintenance work adjustment or modification to the machinery and or machinery control circuit Check the values of the sensor ohmic resistance as shown in the following po...

Страница 28: ...ctuation thereby causing the break of the output contact of the control unit The control unit constantly checks proper operation of either the sensor and the connection circuit One control unit is cap...

Страница 29: ...per must not be crushed In case of deep cuts and or abrasions the sensor should be sent to GAMMA SYSTEM for repair and verification that the internal contacts have not been damaged GAMMA SYSTEM pressu...

Страница 30: ...ake sure that the whole pressure sensitive zone is actually tested during a time interval If the system is provided with Manual Reset function check that the machine cannot be operated until the manua...

Страница 31: ...scale 3 Tester Without going up on the sensor touching by the tips A B Without going up on the sensor touching by the tips C C1 wires Without going up on the sensor touching by the tips A C wires With...

Страница 32: ...d L3 on Closed L2 and or L3 off failure control or cable jumpers not well connected 3 Start up the sensor Green L1 on Red L2 off Red L3 off Open 4 Release the sensor and start up the reset button Gree...

Страница 33: ...rn of goods This code shall have to be cited on the transport document accompanying the goods Components for which warranty is recognized will be repaired or replaced free of charge by Gamma System Th...

Страница 34: ...sponsabilit che il componente di sicurezza bumper sensibile alla pressione composto da Sensore GSBPS0x x 0 1 2 3 in abbinamento alle unit di comando GP02 E GP02R T risponde alle disposizioni previste...

Страница 35: ...Use and Maintenance Manual pressure sensitive bumpers type GSBPS 35 35...

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