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Use and Maintenance Manual – Pressure-sensitive bumpers type GSBPS

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Installation

WARNING!

Please read this Manual carefully and completely before doing any work on the sensor or on the control

device. This Manual is intended for the qualified, technical personnel charged with the installation works.

The global safety of the machine and safety device depends on the quality, reliability and correct installation

of the interface

GAMMA SYSEM pressure-sensitive bumpers and the relevant control devices do not need any adjustment

at the time of installation. The global safety of the machine and its safety device depends on the quality,

reliability and correct installation of the interfacing connections between them

9.1

Sensor location

The actual sensitive zone of the sensor must suit the application

It must be installed in such a way to ensure

the most efficient orientation for the expected actuation direction.

Directions of the actuation force

9.2

Fastening

The safety bumper is fixed to the “machine” via a frame which may come into three different configurations:

A- The plate protrudes from the pressure-sensitive bumper. The plate is provided with adequate holes for

mounting/fastening to the machine by means of screws and bolts. The plate width is to be indicated by the

customer/user (drawing A)

B-The plate is flash-mounted. The plate is supplied with threaded holes (specify thread when ordering)

for mounting/fastening by means of screws from the inside of the machine (drawing B).

C-The plate is flash-mounted. The plate is supplied with threaded stud screws for mounting/fastening by

means of nuts inside the machine (drawing C)

For configuration limits and number of sensors per control units, please refer to points 7.2 and

“Technical

Characteristics

”.

WARNING:

Since M8 metric screws/bolts are used, do not exceed 11 N.m tightening torque.

YES

Содержание GP02/E

Страница 1: ...Use and Maintenance Manual Pressure sensitive bumpers type GSBPS 1 35 USE AND MAINTENANCE MANUAL PRESSURE SENSITIVE BUMPERS TYPE GSBPS IN COMBINATION WITH CONTROL UNITS TYPE GP02 E GP02R T...

Страница 2: ...Use and Maintenance Manual Pressure sensitive bumpers type GSBPS 2 35 Revisions REVISION DATE DESCRIPTION 00 20 1 2010 First draft 01 20 05 2016 Legislative reference update...

Страница 3: ...ns 17 7 SELECTING THE BUMPER WHICH BEST SUITS YOUR REQUIREMENTS 18 7 1 How to select the correct pressure sensitive bumper 19 8 Transport and Package 21 8 1 Storage 21 9 Installation 22 9 1 Sensor loc...

Страница 4: ...o ensure that a special application of the safety bumper with the control unit used to protect a machine installation meets the existing rules it is necessary to assess the risk level of the machine i...

Страница 5: ...is not working correctly 2 1 Improper use THE BUMPER AND THE CONTROL UNIT SHALL NOT BE USED In control circuits and equipment featuring inadequate stop time or inadequate control instruments mechanism...

Страница 6: ...2013 EN ISO 13849 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design ISO 13849 1 2015 EN 60204 1 Safety of machinery Electrical equipment of machines P...

Страница 7: ...044 PIANEZZA TO Italy Via Torino 24 I Tel 39 011 968 24 66 Fax 39 011 967 42 11 E mail info gammasystem com PARAURTI SENSIBILI DI SICUREZZA PRESSURE SENSITIVE BUMPER Tipo Type NUMERO DI SERIE SERIAL N...

Страница 8: ...e in state of the internal sensor from NO to NC is processed by the control unit sensor control device which sends a stop signal to the machine thereby eliminating the danger situation After the pre t...

Страница 9: ...ed inside the foam The whole is closed by a frame that is glued to the foams and the aluminum plate The power supply cable is a 4 pole cable 4 0 35mm2 FROR 300 500 standard length 3 m CS Different len...

Страница 10: ...of 3 mt and with shapes with 135 minimum angle 5 1 Force travel relation Key b travel mm a force N 1 reference forces 2 lowest actuating force 3 hazard speed 4 sensor c sensor before contact d point o...

Страница 11: ...00 16 81 48 151 26 161 77 168 07 4 10 50 42 32 193 28 210 08 218 48 100 88 24 32 243 70 252 10 268 90 GSBPS02 3 10 33 61 56 159 66 226 89 260 50 100 29 42 56 134 45 210 08 252 10 4 10 37 82 44 210 08...

Страница 12: ...0 400 500 600 700 0 20 40 60 80 100 120 140 160 180 200 Corsa mm Forza N GSBPS01 Punto 3 100 mm s 0 100 200 300 400 500 600 700 0 20 40 60 80 100 120 140 160 180 Corsa mm Forza N GSBPS01 Punto 4 10 mm...

Страница 13: ...200 300 400 500 600 700 0 50 100 150 200 250 300 Corsa mm Forza N GSBPS02 Punto 3 100 mm s 0 100 200 300 400 500 600 700 0 50 100 150 200 250 300 Corsa mm Forza N GSBPS02 Punto 4 10 mm s 0 100 200 30...

Страница 14: ...0 600 700 0 50 100 150 200 250 300 350 Corsa mm Forza N GSBPS03 Punto 3 100 mm s 0 100 200 300 400 500 600 700 0 50 100 150 200 250 300 350 Corsa mm Forza N GSBPS03 Punto 4 10 mm s 0 100 200 300 400 5...

Страница 15: ...e of coating Yellow black fabric Type of foamed material FE 30 Density of foamed material 30 kg m3 Degree of Protection according to EN 60529 Standard of the sensor IP 54 B10D 260000 Reference Standar...

Страница 16: ...nce Average Resistance Poor Resistance Acids and Alkalis X Aqueous solutions X Acetic Acid X Bromobenzene X Cyclohexane X Diethyl Ehter X Doictyl Phthalate X 1 4 Dioxane X n Hexane X Methyletylketone...

Страница 17: ...E stop button Examples of application Automated Guided Vehicles AGVs Parts of moving machines Cranes Lifting platforms All moving parts which could pose a shearing risk The bumper type GSBPS01 GSBPS0...

Страница 18: ...s travel can be calculated and or measured A suitable safety factor should be used where appropriate to keep into account the brake wearing and measurement tolerances Facility to use a set of sensors...

Страница 19: ...measure the distance travelled beyond the actuation point of position detection Maximum distance measured is to be considered as the stop distance d Determine the maximum permissible force Maximum per...

Страница 20: ...lication and is not sufficiently high The operator s shoulder may come into contact with the truck A higher pressure sensitive safety bumper should be used In this case the risk exists that the operat...

Страница 21: ...care should be taken not to damage the content DO NOT USE cutters or sharp objects Bumpers are delivered to the Customer packed in cardboard boxes WARNING Do not move the bumper by pulling it on the...

Страница 22: ...n such a way to ensure the most efficient orientation for the expected actuation direction Directions of the actuation force 9 2 Fastening The safety bumper is fixed to the machine via a frame which m...

Страница 23: ...n the sensor and the control unit should be designed located and fastened in such a way to ensure that a They are capable of withstanding the design conditions b They are protected against any mechani...

Страница 24: ...Pin 4 Black wire C1 Wires connection without connector In case the sensors have the cable without connector the wire connection must be made by using the proper terminal complies with local regulatio...

Страница 25: ...tion Repeated motion of dangerous parts should be prevented unless the safety function has been re established 10 2 Verification of the system integrity Carefully inspect the machine controls and conn...

Страница 26: ...een the machine itself and the safety device s make sure that all machine parts including the safety device s the control circuit and the connections of the safety devices comply with the results of r...

Страница 27: ...e control unit and after each maintenance work adjustment or modification to the machinery and or machinery control circuit Check the values of the sensor ohmic resistance as shown in the following po...

Страница 28: ...ctuation thereby causing the break of the output contact of the control unit The control unit constantly checks proper operation of either the sensor and the connection circuit One control unit is cap...

Страница 29: ...per must not be crushed In case of deep cuts and or abrasions the sensor should be sent to GAMMA SYSTEM for repair and verification that the internal contacts have not been damaged GAMMA SYSTEM pressu...

Страница 30: ...ake sure that the whole pressure sensitive zone is actually tested during a time interval If the system is provided with Manual Reset function check that the machine cannot be operated until the manua...

Страница 31: ...scale 3 Tester Without going up on the sensor touching by the tips A B Without going up on the sensor touching by the tips C C1 wires Without going up on the sensor touching by the tips A C wires With...

Страница 32: ...d L3 on Closed L2 and or L3 off failure control or cable jumpers not well connected 3 Start up the sensor Green L1 on Red L2 off Red L3 off Open 4 Release the sensor and start up the reset button Gree...

Страница 33: ...rn of goods This code shall have to be cited on the transport document accompanying the goods Components for which warranty is recognized will be repaired or replaced free of charge by Gamma System Th...

Страница 34: ...sponsabilit che il componente di sicurezza bumper sensibile alla pressione composto da Sensore GSBPS0x x 0 1 2 3 in abbinamento alle unit di comando GP02 E GP02R T risponde alle disposizioni previste...

Страница 35: ...Use and Maintenance Manual pressure sensitive bumpers type GSBPS 35 35...

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