If you choose to vary from these instructions your warranty will be impaired
4
HINGES
The hinges should protrude
over the top of the channel
YOU WILL NEED
2 x 1770mm x 780mm door sheets
4 x 1770mm 'U' channels
4 x 780mm 'U' channels
2 x 310mm door plate
Hinges
1 x 1770mm 'Z' door jamb
STEP 4
DOOR ASSEMBLY
Attach the 780mm 'U' channels
L
to the top and bottom of the door sheet
A
at the
centre ribs only. Attach the 1770mm 'U' channels
J
to the door sheet
A
through the
top and bottom channels
L
at the four corners.
Attach the door plate
O
in the centre of the door sheet, slipping it under the two side
'U' channels and fixing it to the sheet ribs and the side 'U' channels.
Attach the hinges
P
approx 150mm from the top and bottom of the door through the
'U' channels. The fixings should be centred on the side 'U' channels.
Turn the door over and fix the four corners through all the 'U' channels.
Perform the same (but mirror image) for 2nd door. Attach 1770mm 'Z' door jamb
to 2nd door onto the on the same side as the door plate. This "Z" serves as a
weather flashing between the doors when they are closed.
150MM
A
J
L
O
P
N
J
L
P
L
O
A
J
CHANNELS
Channels will end 15-20mm
short at tops of end walls
and 10-15mm at bottoms.
STEP 3
END WALLS
Join the sloping sheets
E
together as with previous panels to create a gable
end wall as shown. Make a cut in the centre (1145mm) of the 2290mm top channel
I
and cap the three
E
sheets. Cap the bottom of the sheets with an
H
2255mm
channel. Rivet at corners only for now. Slip
R
gable plate under channel at the top
and rivet
into sheeting in the ribs for outside and pans for the inside of the
wall. There should also be 3 rivets up underneath through channel, into pans
of each sheet.
Repeat process to build the other end wall.
Place 3 rivets up
underneath through channel into pan of sheet.
Repeat process to build the other end wall.
I
R
R
H
E
YOU WILL NEED
4 x 1960mm angle cut sheets & 2 x
2025mm gable cut sheets (end walls)
2 x 2255mm 'U' channels (bottom)
2 x 2290mm 'U' channels (top)
2 x gable plates
E
H
I
R
J
