If you choose to vary from these instructions your warranty will be impaired
3
NARROW PAN
30MM
4MM
GAP
HINGES
The hinges should protrude
over the top of the channel
YOU WILL NEED
1 x 1920mm x 780mm door sheet
2 x 1920mm 'U' channels for door sides
2 x 780mm 'U' channels (door top
and bottom)
1 x 310mm door plate
Hinges
Door bracing
YOU WILL NEED
1 x 1980mm x 715mm sheet for front wall
1980mm 'Z' door jambs without
channel attached
STEP 1
DOOR ASSEMBLY
Attach the 780mm 'U' channels
J
to the top and bottom of the door sheet
A
at the centre ribs only. Attach the 1920mm 'U' channels
H
to the door sheet
A
through the top and bottom channels
J
at the four corners. Attach the door plate
M
in the centre of the door sheet, slipping it under the two side 'U' channels and fixing it to
the sheet ribs and the side 'U' channels. Attach the hinges
N
approx 150mm from the
top and bottom of the door through the 'U' channels. The fixings should be centred on the
side 'U' channels.
Turn the door over and fix the four corners through all the 'U' channels (step 2 below).
Fit the door bracing from the bottom corner to the opposite centre to the top corner
(see step 7 on page 6).
STEP 2
HANGING THE DOOR
Attach the first 'Z' door jamb
L
to the 715mm sheet
B
on the rib with the narrow
pan. Lay the premade door face down on the 715mm sheet
B
approx 30mm up from
the bottom and down from the top. Check the door is centralised on the sheet (top and
bottom). Fix the hinges through the side of the 'Z' door jamb
L
raising the door about
4mm off the 'Z' door jamb.
150MM
A
H
J
M
N
O
H
J
N
J
M
A
H
B
L
B
L
