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Sheet 4 of 7

 

 

Preventive Maintenance continued

 

B. Hydraulic Fittings

 

1. Inspect for leaks.

 

  Tighten fittings to stop leak.

 

  Replace fittings if tightening does not stop leak.

 

C. Hose

 

1. Inspect and replace if found to contain cuts, cracks, or considerable surface wear.

 

D. Pump

 

1. Check hydraulic fluid level.

 

  The fluid level should be  

( mm??)

 

from the filler/vent cap with cylinder retracted. Replenish 

with hydraulic fluid (P/N 9637) through this port if needed.

 

2. Check pump reservoir for leaks due to damage to reservoir.

 

3. Raise and lower platform by operating air pump pedal. Ensure platform raises and lowers only when 

the air pump pedal is actuated.

 

WARNING: To prevent personal injury and/or equipment damage, discontinue use and 

service the unit immediately if platform moves after air pump pedal is released.

 

4. If platform moves slowly when raising, or pump seems to reciprocate faster than normal, install an 

automatic air line oiler prior to the pump.

 

  When automatic air line oiler is installed, some oil discharge from pump exhaust is normal and 

indicates proper lubrication.

 

E. Lubrication

 

1. Use a grease gun to thoroughly apply grease at every location fitted with grease fitting (i.e., upper 

& lower rollers, casters, scissor & hydraulic cylinder pivot pins, etc.). Pump grease into fitting until 

only new grease can be seen escaping from joint. Wipe away excess.

 

F. Cleaning

 

1. Wipe dirt, debris, and grime from all surfaces using clean rag.

 

 

 

Every 3000 cycles or 24 months, whichever comes first:

 

A. Draining and Flushing the Pump Reservoir

 

1. Remove screws that fasten pump assembly to reservoir. Remove pump assembly from reservoir. 

Do not damage gasket, filter or safety valve.

 

2. Drain reservoir of all fluid and refill half full with clean hydraulic fluid 

( mod?).

 

Rinse filter clean.

 

3. Place pump assembly back onto reservoir, and secure with two machine screws assembled in 

opposite corners of housing.

 

4. Run unit for several minutes. Use same method described in section titled “Priming the Pump Unit.”

 

5. Drain and clean reservoir once more.

 

6. Refill reservoir with hydraulic fluid (

mod?)

 

and replace pump assembly (with gasket) on reservoir 

and install screws. Torque screws to 25 to 30 inch pounds (2.8 to 3.4 N•m).

 

B. Refilling the Pump Reservoir

 

1. If additional fluid must be added to reservoir, use only hydraulic fluid (p/n 9637; 215 SSU @ 100° 

F [38° C]). Clean entire area around filler plug before adding fluid to reservoir. Remove filler plug, 

and insert a clean funnel with filter. The cylinder must be fully retracted and air supply disconnected 

when adding fluid to reservoir.

 

Содержание BLP 1000

Страница 1: ...uniquely designed for removal and installation of electric vehicle batteries This product can also be used for removal and installation of various other components such as engines transaxles fuel tan...

Страница 2: ...se Use only those repair parts called out in the parts list in this document Items found in the parts list have been carefully tested and selected Do not exceed the rated capacity of lift or platform...

Страница 3: ...obtain the rated hydraulic pressure Air pressure should be regulated to between 50 PSI 3 5 BAR and 140 PSI 9 5 BAR A pressure of 100 PSI 7 BAR is the recommended minimum Secure your pump fitting to t...

Страница 4: ...zation Feature 1 Insert leveler screws into sockets approx 5 turns Leveler screws should not project abovesteel tube or contact platform underside when not in use See Figure 2 of Stabilization Feature...

Страница 5: ...surface the sliding platform extension may be used to facilitate the separation of powertrain components i e engine and transmission Retract spring plunger and pull on Table Handle See Figure 3 to ex...

Страница 6: ...ated holes or missing hardware If damage is found discontinue use Use only those repair parts called out in the parts list in this document Items found in the parts list have been carefully tested and...

Страница 7: ...ing i e upper lower rollers casters scissor hydraulic cylinder pivot pins etc Pump grease into fitting until only new grease can be seen escaping from joint Wipe awayexcess F Cleaning 1 Wipe dirt debr...

Страница 8: ...Back Sheet 4 of 7 EXPLODED DRAWING AND LIST OF MACHINE...

Страница 9: ...torque tube 1 7 A 01 06guide rail 1 8 A 01 07Safety claw support 4 9 A 01 09Caster mounting plate 1 10 A 01 10Bottom frame plate 4 11 A 01 11Bottom frame support 2 12 A 01 12reinforce of guide rail 2...

Страница 10: ...necting rod main body 1 34 B 03 02Upper outer connecting rod reinforcement sleeve 2 35 B 04 01shaft of roller 2 36 B 04 02Upper ear support 1 37 B 04 03Inner connecting rod stiffener 2 38 B 04 04Oil c...

Страница 11: ...ylinder cover 1 57 D 01 01plunger pole45 695 1 58 D 01 05guide block 1 59 E 01safety claw 2 60 E 02 01Safety rack fixing plate 1 61 E 02 02Main body of safety rack 1 62 E 03shaft of safety claw 2 63 t...

Страница 12: ...Back Sheet 5 of 7 22 23...

Страница 13: ...Sheet 5 of 7 USER S MANUAL...

Страница 14: ...1700mm Initial height of the platform 570mm 570mm Platform length 1300mm 1300mm Platform width 787mm 787mm Lifting Time about 45s about 45s Lowering time about 55s about 55s Overall width 787mm 787mm...

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