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17

RG66002124 - Rev 05

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MCA

12

WATER CIRCUIT

When setting up the water circuit of the unit, it is advisable to follow the
directions below and in any case comply with local or national regulations.
Connect the pipes to the chiller using flexible couplings to prevent the
transmission of vibrations and to compensate thermal expansions.
It is recommended to install the following components on the pipes:
- Temperature and pressure indicators for routine maintenance and monitoring

of the unit. Checking the pressure on the water side will enable you to verify
whether the expansion tank is working efficiently and to promptly detect
any water leaks within the equipment.

- Traps on incoming and outgoing pipes for temperature measurements,

which can provide a direct reading of the operating temperatures.

- Regulating valves (gate valves) for isolating the unit from the water circuit.
- Metal mesh filter (incoming pipes), with a mesh not to exceed 1 mm, to

protect the exchanger from scale or impurities present in the pipes.

- Air vent valves, to be placed at the highest points of the water circuit for

the purpose of bleeding air. (The internal pipes of the unit are fitted with
small air vent valves for bleeding the unit itself: this operation may only be
carried out when the unit is disconnected from the power supply).

- Drainage valve and, where necessary, a drainage tank for emptying out the

equipment for maintenance purposes or when the unit is taken out of
service at the end of the season. (A 1" drainage valve is provided on the
optional inertial storage reservoir: this operation may only be carried out
when the unit is disconnected from the power supply).

Legend
GA

Vibration-damping coupling (not supplied)

D

P

Differential pressure switch

EV

Evaporator (R407C/water exchanger)

MA

Water pressure gauge

P

Water pump

RR

Circuit filling tap

RS

Circuit emptying tap

VAS

Automatic air vent valve

SIA

Inertial water storage reservoir

VE

Expansion tank

VS

Safety valve

MCA - CB

from  the system

to the system

RR

VS

EV

D

P

MA

VAS

IN

OUT

RS

RR

VS

EV

D

P

P

RS

MA

VAS

IN

OUT

SIA

VE

It is of fundamental importance that the incoming water supply is hooked up
to the connection marked "Water Inlet"
Otherwise the evaporator would be exposed to the risk of freezing since the
antifreeze thermostat would not be able to perform its function; moreover the
reverse cycle would not be respected in the cooling mode, resulting in
additional risks of malfunctioning.
The dimensions and position of plumbing connections are shown in the
dimension tables at the back of the manual.
The water circuit must be set up in such a way as to guarantee that the
nominal flow rate of the water supplied to the evaporator remains constant
(+/- 15%) in all operating conditions.
A standard feature of MCA units is a device for controlling the flow rate (flow
switch or differential pressure switch) in the water circuit in the immediate
vicinity of the evaporator.

RR

VS

EV

D

P

P

MA

VAS

IN

OUT

RS

VE

MCA - CP

MCA - CS

from  the system

to the system

from  the system

to the system

Содержание MCA 10 C

Страница 1: ...GB water chillers and heat pumps technical manual E U R O V E N T CERTIFIED PERFORMANCE ...

Страница 2: ...e passivating treatments The compressor compartment is completely sealed and may be accessed on 3 sides thanks toeasy to removepanelsthatgreatlysimplifymaintenanceand orinspection MICROPROCESSOR CONTROL The µChiller control panel allows the full management of the MCA units and is easly reachable throw a polycarbonate door with IP 65 protection degree Main functions control of the water inlet tempe...

Страница 3: ... interposed rubber vibration dampers to riduce the propagation of vibrations during speed modulating phases optional The blades are made with thermoplastic material model 10 out 21 All the fans the motor are single phase 3 phase for the 50 60 models and are protected with a thermal cutout All are equipped with low noise 6 pols motors 900 rpm with external rotor type to ensure maximum energy effici...

Страница 4: ...Expansion vessel fan housing 7 Water tank fan housing 8 R407C safety valve 9 4 way valve MCA H 10 Thermostatic valve 11 Automatic filling device 12 Water safety valve 13 Liquid receiver 14 Pump 15 Compressor 16 Refrigerant filter 17 Low pressure switch and charge port 18 High pressure switch and charge port 3 COMPONENTS LAY OUT 3 5 7 6 2 9 18 15 16 17 14 4 10 12 11 13 1 8 1 2 3 14 15 5 6 7 4 12 5 ...

Страница 5: ... A 0 A 1 0 1 S 0 S 0 0 D 0 0 C S 0 E P S 0 0 S M M 0 M 3 0 2 3 0 0 R C B G 0 G Standard Cataphoresis Blygold Cond evap finned coil protection grille Not present Present Not present Remote control Special heat exchanger features Copper copper heat exchanger Connection to nets ergo RS 485 Gauges With microprocessor Accessories of the water circuit Nobody Remote control board Heat recover Simplified ...

Страница 6: ... 5 7 5 9 0 10 7 12 9 16 8 19 0 26 0 34 0 Maximum current absorption A 28 4 12 4 14 4 16 1 18 4 21 4 28 0 33 0 37 2 44 0 58 0 Starting absorbed current A 117 4 54 4 69 9 78 4 102 4 134 4 138 0 143 0 183 0 190 0 240 0 n of scroll compressors circuits 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Refrigerant charge kg 2 0 2 0 2 0 2 7 3 9 4 9 6 4 7 8 11 0 13 0 16 0 Low high pressure switch bar 1 4 28 1 ...

Страница 7: ...17 20 20 25 00 Maximum power input kW 5 6 5 5 6 5 7 5 9 0 10 7 12 9 16 8 19 0 26 0 36 0 Maximum current absorption A 28 4 12 4 14 4 16 1 18 4 21 4 28 0 33 0 37 2 44 0 58 0 Starting absorbed current A 117 4 54 4 69 9 78 4 102 4 134 4 138 0 143 0 183 0 190 0 240 0 n of scroll compressor circuits 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Refrigerant charge kg 2 6 2 6 2 6 3 4 5 3 6 3 7 8 9 5 13 2 18...

Страница 8: ...4 24 10 8 4 70 9 90 5 21 8 95 5 76 10 5 11 9 4 43 11 1 4 88 10 2 5 36 9 38 5 89 8 50 6 47 11 6 12 3 4 49 11 6 4 90 10 7 5 39 9 79 5 92 8 78 6 56 12 7 12 7 4 55 11 9 4 96 11 2 5 41 10 1 6 00 9 06 6 65 13 8 13 1 4 60 12 3 5 03 11 4 5 53 10 4 6 09 9 34 6 75 14 9 13 5 4 67 12 6 5 14 11 7 5 66 10 7 6 23 9 62 6 85 15 10 13 8 4 77 12 9 5 25 11 9 5 79 10 9 6 38 9 80 7 02 16 11 14 3 4 84 13 3 5 33 12 3 5 8...

Страница 9: ...2 7 13 4 30 1 14 9 27 3 16 7 14 9 38 2 11 1 35 8 12 4 33 3 13 7 30 8 15 2 28 1 16 9 15 10 39 0 11 4 36 6 12 6 34 0 14 0 31 4 15 6 28 6 17 3 16 11 40 2 11 5 37 7 12 8 35 0 14 2 32 3 15 8 29 4 17 5 17 12 41 4 11 7 38 8 13 0 36 1 14 4 33 2 16 0 30 2 17 7 10 5 37 6 12 5 35 1 13 9 32 4 15 4 29 5 17 1 26 5 18 9 11 6 38 8 12 7 36 6 14 0 33 8 15 5 30 8 17 1 27 3 19 2 12 7 40 0 12 9 37 7 14 1 35 3 15 5 31 ...

Страница 10: ...4 36 10 4 4 84 9 47 5 36 8 51 5 92 10 5 11 4 4 52 10 6 4 98 9 82 5 47 8 99 6 01 8 12 6 59 11 6 11 8 4 58 11 1 5 00 10 3 5 50 9 38 6 04 8 39 6 69 12 7 12 2 4 64 11 5 5 07 10 8 5 53 9 68 6 13 8 65 6 79 13 8 12 6 4 71 11 9 5 14 10 9 5 66 10 0 6 22 8 90 6 89 14 9 13 0 4 77 12 1 5 26 11 2 5 79 10 2 6 37 9 16 7 00 15 10 13 3 4 88 12 4 5 38 11 4 5 93 10 4 6 53 9 32 7 18 16 11 13 7 4 96 12 8 5 46 11 7 6 0...

Страница 11: ...31 4 13 8 28 9 15 3 26 1 17 1 14 9 36 9 11 4 34 5 12 7 32 1 14 1 29 5 15 6 26 9 17 3 15 10 37 7 11 7 35 2 13 0 32 7 14 4 30 1 16 0 27 3 17 7 16 11 38 8 11 8 36 3 13 1 33 7 14 6 30 9 16 2 28 1 18 0 17 12 40 0 12 0 37 4 13 3 34 6 14 8 31 8 16 4 28 8 18 2 10 5 36 3 12 8 33 8 14 2 31 1 15 8 28 3 17 5 25 3 19 3 11 6 37 5 13 0 35 2 14 3 32 4 15 8 29 4 17 5 26 0 19 6 12 7 38 7 13 2 36 3 14 5 33 9 15 9 30...

Страница 12: ...2 3 4 40 13 2 4 50 45 50 9 10 4 60 11 0 4 80 12 1 4 90 12 9 5 00 25 30 7 70 3 50 10 7 3 60 13 7 3 80 15 5 3 90 16 9 3 90 30 35 7 60 3 80 10 6 4 00 13 4 4 20 15 2 4 20 16 4 4 30 35 40 7 60 4 10 10 4 4 40 13 1 4 60 14 8 4 70 16 0 4 70 40 45 10 3 4 80 12 9 5 00 14 5 5 10 15 7 5 20 45 50 10 2 5 20 12 7 5 50 14 2 5 60 15 3 5 80 25 30 10 00 4 00 13 6 4 20 16 9 4 40 19 0 4 50 20 5 4 60 30 35 9 80 4 40 13...

Страница 13: ...0 0 31 3 10 5 38 8 10 9 43 6 11 2 47 0 11 4 35 40 23 4 11 0 31 0 11 6 38 1 12 1 42 6 12 4 45 8 12 6 40 45 30 7 12 9 37 5 13 4 41 7 13 8 44 7 14 0 45 50 30 5 14 2 36 9 14 9 40 9 15 3 43 7 15 6 25 30 26 4 10 2 35 6 10 7 44 5 11 2 50 0 11 5 54 0 11 7 30 35 26 2 11 3 35 1 11 8 43 6 12 4 48 9 12 7 52 6 12 9 35 40 26 2 12 4 34 6 13 1 42 7 13 7 47 7 14 1 51 2 14 3 40 45 34 2 14 5 41 8 15 2 46 5 15 6 49 8...

Страница 14: ...nstall an inertial storage reservoir between the unit and the user 9 CALCULATION FACTORS 9 1 WATER TEMPERATURE DROP RISE DIFFERENT THAN 5 C Find the performances of the unit as a function of the water outlet temperature and multiply them with the factor reported in the table below DTW CPF PT CPA CQw CDpw1 3 0 975 1 1 63 2 64 4 0 99 1 1 24 1 53 5 1 1 1 1 6 1 015 1 0 85 0 72 7 1 03 1 0 74 0 54 8 1 0...

Страница 15: ...Pa Qw l s 0 80 90 100 MCA 16 MCA 21 MCA 12 14 MCA 10 0 0 20 40 60 80 100 120 0 5 Qw l s 1 0 140 1 5 2 0 2 5 3 0 Dpw kPa MCA 25 MCA 30 MCA 37 160 180 3 5 4 0 MCA 50 MCA 60 10 PRESSURE DROP ON WATER SIDE The following diagrams show evaporator pressure drops pw according to water flow rate Qw with average water temperature of 10 C ...

Страница 16: ...ure head Pu according to water flow rate Qw with average water temperature of 10 C 1 0 0 10 20 30 40 50 60 70 0 5 1 5 Qw l s 0 80 90 100 Pu kPa 110 120 130 140 150 160 170 180 190 200 MCA 21 MCA 16 MCA 10 MCA 12 14 1 0 0 5 1 5 Qw l s 0 2 0 Pu kPa 2 5 3 0 MCA 37 MCA 25 MCA 30 3 5 4 0 0 10 20 30 40 50 100 110 120 130 170 180 60 70 80 90 140 150 160 190 200 MCA 60 MCA 50 ...

Страница 17: ...equipment for maintenance purposes or when the unit is taken out of service at the end of the season A 1 drainage valve is provided on the optional inertial storage reservoir this operation may only be carried out when the unit is disconnected from the power supply Legend GA Vibration damping coupling not supplied DP Differential pressure switch EV Evaporator R407C water exchanger MA Water pressur...

Страница 18: ...control card accessory When installing the electrical system you must provide a circuit breaker with a delayed fuse meeting the specifications indicated in the table If you do not use a remote control panel PCDS or PCD you will have to turn the unit on and off by means of a remote ON OFF switch ID MCA 10 M 10 12 14 16 21 25 30 37 50 60 Maximum power input kW 5 6 5 5 6 5 7 5 9 0 10 7 12 9 16 8 19 0...

Страница 19: ... IN 1 1 4 female 2 Water OUT 1 1 4 female 3 Safety valve discharge outlet 1 2 4 Water supply 1 2 female 5 Drain manifold 1 2 6 Power supply Φ 28 mm 7 Electric control board 8 Dampers fastening points 1143 5 1121 1128 175 766 175 261 239 96 348 5 443 544 5 630 5 693 243 118 512 551 34 7 7 8 8 8 8 4 3 6 2 1 5 PA BASE VIBRATION DAMPER KIT ...

Страница 20: ... 1 1 4 female 2 Water OUT 1 1 4 female 3 Safety valve discharge outlet 1 2 4 Water supply 1 2 female 5 Drain manifold 1 2 6 Power supply Φ 28 mm 7 Electric control board 8 Dampers fastening points 184 5 273 146 5 96 311 425 550 590 5 414 118 1423 5 1401 1228 210 5 975 210 5 562 601 34 8 8 8 8 7 7 4 1 2 6 3 5 PA BASE VIBRATION DAMPER KIT ...

Страница 21: ... 498 602 593 128 1012 1050 7 7 8 8 8 8 3 6 2 4 1 5 14 OVERALL DIMENSIONS MCA 25 30 37 Legend 1 Water IN 1 1 4 female 2 Water OUT 1 1 4 female 3 Safety valve discharge outlet 1 2 4 Water supply 1 2 female 5 Drain manifold 1 2 6 Power supply Φ 28 mm 7 Electric control board 8 Dampers fastening points PA BASE VIBRATION DAMPER KIT ...

Страница 22: ... 2 female 2 Water OUT 2 female 3 Safety valve discharge outlet 1 2 4 Water supply 1 2 female 5 Drain manifold 1 2 6 Power supply Φ 37 mm 7 Electric control board 8 Dampers fastening points 1989 1966 1589 1483 312 694 312 1164 225 519 554 5 880 5 998 5 1198 5 1361 5 1202 258 166 8 644 8 8 7 8 8 3 1 4 6 2 7 8 PA BASE VIBRATION DAMPER KIT ...

Страница 23: ...nance purposes it is necessary to comply with the minimum installation clearance requirements shown in figures 1 and 2 Verify that there are no obstacoles in front of the fans air outlet Avoid any and all situations of backflow of hot air between air outlet and inlet of the unit If even only one of the above conditions is not fulfilled please contact the manufacturer to check for feasibility 2 MCA...

Страница 24: ...40010 Bentivoglio BO Via Romagnoli 12 a Tel 051 8908111 Fax 051 8908122 www galletti it ...

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