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8

 

Rev. 1/23

 

 

GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

 

FASTENER

 

WORK

 

ACTUATOR

 

RED SHIPPING PLUG

 

USER QUICK

 

DISCONNECT FITTING

 

AIR HOSE

 

NOSE ASSEMBLY

 

HEAD CYLINDER

 

AIR INLET 

 

HOW TO SET

-

UP THE GB784SH

 

 

The tool is shipped with a red plastic plug in the air inlet connector. The connector has a 1/4 

-

 18 female pipe thread to accept user air 

hose fitting. The tool comes with oil and is ready to use.

 

 

   

1.  Remove red plastic shipping plug from Swivel (A

-

249) (air inlet) and screw in your quick disconnect (air) fitting.

 

 

   2.  Connect tool to air hose with 90 psi. (6.2 bar) using clean, dry air. 

3/8” (9.52 

mm) minimum diameter air line is recommended.  

 

 Cycle tool five times by depressing and releasing actuator lever assembly (704343).

 

 

   3.  Disconnect air hose from tool.

 

 

   4.

  

Select proper nose assembly (see nose assembly selection chart on pg. 23 for more information). Screw collet onto piston and 

slide anvil over collet and secure with nut (784101). (See proper data sheet for further instructions).

 

 

   5.

  

Connect air supply.

 

Image may not reflect actual tool

 

WARNING: 

Only qualified and trained operators shall install, adjust or use the assembly power tool for non

-

threaded 

 

 

 mechanical fasteners. 

 

 

WARNING: 

Operator 

MUST 

read and understand all warnings and cautions.

 

 

WARNING: 

It is required that eye protection, hearing protection and safety boots be worn at all times while handling this  

 

 equipment.

 

 

 

WARNING: 

The users or the user

s employer must assess specific risks that could be present as a result after each use 

 

 

                     based on their application. 

 

 

 

 

● 

 

Ensure there is adequate clearance for tool and operator's hands before proceeding. Keep fingers clear of any 

 

     

 

 

moving parts. Keep fingers clear from fasteners and installed materials. Severe personal injury may result.

 

 

 

 

 ●  

Verify 

the air lines and/or hydraulic hoses are not a trip hazard.

 

 

 

 

 ●  

Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by the tool.

 

 

 

WARNING: 

Do not actuate fastener in the air. Personal injury from fastener ejecting may occur.

 

 

WARNING: 

Air is exhausted from the bottom of the tool. Direct bottom of the tool (exhausted air) away from operator, other   

 

 

 

      persons working in the vicinity, foreign matter and liquid.

 

 

WARNING: 

Do not carry from hoses or use as a hammer.

 

 

 

 

WARNING: 

Do not use in explosive atmosphere.

 

 

 

WARNING: 

Ensure air hose is securely connected to avoid possible hose whipping.

 

 

WARNING: 

Always disconnect air supply when tool is not in use to prevent accidental start

-

up.

 

 

WARNING: 

Ensure there is adequate clearance for tool and operator hands.

 

 

WARNING: 

Do not operate this tool without deflector, pintail catcher bag or pintail collection bottle in place.

 

 

CAUTION: 

Do not use beyond the design intent.

 

Содержание GB784SH

Страница 1: ...R YOU GB784SH ORIGINAL INSTRUCTIONS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA S...

Страница 2: ...y 3 Description 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to Set Up 8 How to use the GB784SH 9 Maintenance 10 Filling 11 Bleeding 12 Troubleshooting 13 Overhaul 14 17...

Страница 3: ...buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Sel...

Страница 4: ...has a 875 22 2 mm fastener setting stroke and a rated pull load of 2 650 lbs 11 79 kN with 90 psi 6 2 bar of air pressure at the air inlet The GB784SH installation tool operates on 90 to 100 psi 6 2...

Страница 5: ...OR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Air Inlet Actuator Actuator Lever Assembly Handle Assembly Head Cylinder Assembly Air Line Handle Split Hydraulic Hose Return Manifold Handle Hydra...

Страница 6: ...he case of interruption of energy supply 6 Use only lubricants recommended by the manufacturer 7 Avoid unsuitable postures as it is likely for these positions not to allow counteracting of normal or u...

Страница 7: ...bly is also moving down forcing hydraulic oil up and into the front side of the head cylinder causing the piston to move to the rear of the head cylinder The internal components of the attached nose a...

Страница 8: ...all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer mu...

Страница 9: ...based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed ma...

Страница 10: ...ation below Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary Cycle the tool several times to assure there are no leaks...

Страница 11: ...ole marked P Remove front button head cap screw 402482 and stat o seal S572 from head cylinder 784221 See bleeding procedure pg 12 7 In one continuous squeeze force oil into manifold handle 745303 unt...

Страница 12: ...875 22 2 mm Min using instructions a thru c and diagrams below We recommend using calipers a With the actuator lever assembly released 704343 check dimension A b While holding actuator lever assembly...

Страница 13: ...y 743142 may be blocked or damaged Hole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN ACTUATOR LEVER ASSEMBLY 704343 IS DEPRESSED a Tool seized due to mechanical failure o...

Страница 14: ...commended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the following instructions and parts list on pgs 14 1...

Страница 15: ...BLY AIR 704130 1 Apply Teflon tape onto threads of actuator assembly air 704130 one to two wraps 2 Thread the actuator assembly air 704130 all the way into handle machined 784309 with fingers 3 Insert...

Страница 16: ...1 uniformly to 40 inch lbs 4 52 Nm to prevent leakage around the gasket 745124 HEAD 1 Clamp the shift piston 784125 into the large hole of clamp wrench assembly 784201 locating on a polished surface T...

Страница 17: ...serted into top of power cylinder 743131 To reassemble the handle assembly 744129 1 Reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packin...

Страница 18: ...18 Rev 1 23 GB784SH INSTALLATION TOOL S N 1008 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Страница 19: ...19 Rev 1 23 GB784SH INSTALLATION TOOL S N 1008 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Страница 20: ...ic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management...

Страница 21: ...ress Actuator assembly air 704130 and hold Gage point 1 should be flush with face of front cap as shown Release the actuator assembly air 704130 4 To increase gage protrusion turn adjuster knob clockw...

Страница 22: ...of stroke setting gage 784159 over threads on head piston until it seats on pistons shoulder gage point 2 must line up with front of tool as shown in figure A 3 Depress and hold actuator assembly air...

Страница 23: ...lace sleeve assembly A over collet and head piston Slip knurled cap over the sleeve assembly and hand tighten onto end of installation tool head RIVET NOSE DIAMETER ASSEMBLY A B 3 32 3U 681 25 188 348...

Страница 24: ...45263 Sold Separately Grip Gage 269G3 For CHERRYMAX and CHERRYLOCK rivets Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Air Bleeder Assembly 704153 Sold Sepa...

Страница 25: ...PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB784SR Stroke 875 22 2 mm Hand held weight 3 00 lbs 1 36 kg Pull load 2 650 11 79 kN GB784 Stroke 875 22 2 mm...

Страница 26: ...26 Rev 1 23 GB784SH INSTALLATION TOOL S N 1008 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Split Riveter Tool Backpacks For 5ft hose Split System Tools Sold Separately...

Страница 27: ...27 Rev 1 23 GB784SH INSTALLATION TOOL S N 1008 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Страница 28: ...RKS OF CHERRY AEROSPACE POP IS A REGISTERED TRADEMARK OF EMHART TEKNOLOGIES LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORA TION TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO SLIC T...

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