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7/21 REV 5/22

 

 

 

GB745SHAVT INSTALLATION TOOL

 

HOW TO USE THE GB745SHAVT

 

Images may not reflect actual tool or fastener

 

Blind Fasteners

 

 

1.

 

Insert fastener into workpiece.

 

 

 

 

 

 

 

 

 

 

 

 

2.

 

Insert fastener into nose assembly.

 

 

Note: Always hold tool so pulling head is perpendicular to surface 

of material in which fastener is being installed. Exert firm pressure 

against fastener during installation.

 

 

 

 

 

 

 

 

 

 

3.

 

Press actuator to start cycle. 

 

 

 

 

 

 

 

 

 

 

 

4.

 

Release actuator as soon as fastener breaks.

 

 

5. 

 

Repeat steps 1

-

4.

 

 

Lockbolts

 

 

1. Insert fastener through the work piece.

 

 

 

 

 

 

 

2. Slide collar over fastener.

 

 

Note: Always hold tool so pulling head is perpendicular to surface 

of material in which fastener is being installed. Exert firm pressure 

against fastener during installation.

 

 

 

 

 

 

 

 

 

3.  Insert fastener into nose assembly. 

 

 

 

 

 

4.  Press actuator to start cycle. 

 

 

5.  Release actuator as soon as fastener breaks.

 

 

6.  Repeat steps 1

-

5.

 

 

WARNING: 

Only qualified and trained operators shall install, adjust or use the assembly power tool for non

-

threaded 

 

 

 mechanical fasteners. 

 

 

WARNING: 

Operator 

MUST 

read and understand all warnings and cautions.

 

 

WARNING: 

It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment.

 

 

 

WARNING: 

The users or the user

s employer must assess specific risks that could be present as a result after each use based on their 

 

 

 application. 

 

 

●  

Ensure there is adequate clearance for tool and operator's hands before proceeding. Keep fingers clear of 

 

 

    any moving parts. Keep fingers clear from fasteners and installed materials. Severe personal injury may result.

 

  

 

●  

Verify that hydraulic hose fittings and couplings, air and electrical connections are secure.

 

 

 

 

●  

Verify 

the air lines and/or hydraulic hoses are not a trip hazard.

 

 

  ●  

Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by the tool

 

 

                     

●  

Do not use as a hammer to force fasteners into holes or otherwise abuse tool.

 

 

WARNING: 

Do not actuate fastener in the air. Personal injury from fastener ejecting may occur.

 

 

WARNING: 

Ensure air hose is securely connected to avoid possible hose whipping.

 

 

WARNING: 

Always disconnect air supply when tool is not in use to prevent accidental start

-

up.

 

 

WARNING: 

Do not operate this tool without deflector, pintail catcher bag or pintail collection bottle in place

 

CAUTION: 

 

Do not use beyond the design intent.

 

Содержание GB745SHAVT

Страница 1: ...DWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB745SHAVT INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Страница 2: ...Specifications 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to set up the GB745SHAVT 8 How to use the GB745SHAVT 9 Daily Maintenance and Hydraulic Thread Preparation 10 Filling and Bleeding 11 Troubleshooting 12 Overhaul 13 14 Parts Lists 15 Nose Assembly Selection Chart and Accessories 16 20 ...

Страница 3: ...uent user in repairing or replacing defective goods or if the goods covered by this warranty are re worked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LEIU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHA...

Страница 4: ...h a lightweight ergonomic tool The handle and head assembly when held in hand weighs 3 00 lbs 1 36kg The GB745SHAVT split handle installation tool operates in conjunction with the GB808 powerunit and comes with 8 ft of hose NOSE ASSEMBLIES ARE NOT FURNISHED WITH THE TOOL AND MUST BE ORDERED SEPARATELY Please contact Gage Bilt for more nose assembly options SPECIFICATIONS Hand Held Weight 3 00 lbs ...

Страница 5: ...7 21 REV 5 22 GB745SHAVT INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Handle Assembly Air Line Return Hydraulic Hose Pull Lanyard Head Cylinder Lever Hanger Air Tool Cycle Images may not reflect actual tool ...

Страница 6: ...10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comforta...

Страница 7: ... oil is sent to the front side of the piston forcing it and the nose assembly collet rearward This action causes the jaws to clamp on the fastener pintail and pull the material together Further force breaks the pintail off When the lever is released the piston spring returns forward The spent pintail is forced out the back of the nose assembly with the insertion of the next fastener Pressurized Oi...

Страница 8: ...er s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify that hydraulic hose fittings and couplings air and electrical ...

Страница 9: ...d cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving...

Страница 10: ...lectrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle the tool several times to assure there are no leaks during use Keep hydraulic system free of dirt Avoid letting couplers contact a dirty floor Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies especially jaws clean and ...

Страница 11: ...er 704345 down Install button head cap screw 402482 and stat o seal S572 prior to releasing the lever 704345 and torque to 35 40 inch lbs 3 95 4 52 Nm Do NOT over tighten 9 Check stroke of 620 15 8 mm using instructions a thru c and diagrams below We recommend using dial calipers a With the lever 704345 released check dimension A b Holding lever 704345 in check dimension B c Subtract dimension A f...

Страница 12: ...sembly clean jaws in mineral spirits or use a sharp pointed object to remove chips Re lube surfaces jaws ride on c Chuck jaws may be worn or damaged Replace d Pintail too short for jaws to properly grip Select proper grip length fastener e Excessive gap between sheets Reduce gap before attempting to install fastener 5 NOSE ASSEMBLY WON T ACCEPT FASTENER PINTAIL a Spent fastener stem may be jammed ...

Страница 13: ...seals wipers and hydraulic hoses All tool materials are recyclable except rubber o rings seals wipers and hydraulic hoses Dispose of rubber materials in accordance with the material safety datasheet WARNING Only qualified and trained personnel shall perform overhaul WARNING Personnel must read and understand all warnings and cautions WARNING Tool must be maintained in a safe working condition at a...

Страница 14: ...rovided and push with thumb until it stops 2 Reinsert pin into hole on handle assembly 700344 3 Re attach the lever and tighten set screw Note View above shows proper orientation of lever Images may not reflect actual tool Top Hole locates on pin Bottom Hole locates on poppet valve assembly Poppet valve assembly sits flush against pin dia in hole Hole for Poppet Valve Assembly POPPET VALVE ASSEMBL...

Страница 15: ...15 7 21 REV 5 22 GB745SHAVT INSTALLATION TOOL PARTS LIST ...

Страница 16: ...swage installation Sold Separately Grip Gage for CHERRYMAX and CHERRYLOCK rivets 269G3 Sold Separately Grip Gage for NAS Lockbolts and blind fasteners GB105093 Sold Separately Adapter Assembly 353204 Adapts all offset 204 series noses Sold Separately GB745SHAVT ACCESSORIES Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separ...

Страница 17: ...kg Entire tool weight 10 50 lbs 4 76 kg Pull load 6 300 28 02 kN Standard Hyd Hose Length 8ft 2 4m 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available GB745SR Stroke 620 15 75 mm Hand held weight 3 00 lbs 1 36 kg Entire tool weight 10 2 lbs 4 63 kg Pull load 6 300 28 02 kN Standard Hyd Hose Length 3ft 1 5m 5tHyd HosesarerecommendedwithuseofBackpack Additional custom...

Страница 18: ...and or other manufacturer s CE approved tools of similar design Sold Separately Inline SRA All SRA and SHA tools require a powerunit to operate Please contact GAGE BILT for more information Pistol Grip SHA Description Image may not reflect actual tool Pistol Grip Inline Pintail Deflector SHA SRA Vacuum Bottle SHAV SRAV Vacuum Tube SHAVT SRAVT Tools with hose kits available to 26 ft 7 92 m Tool Str...

Страница 19: ...19 7 21 REV 5 22 GB745SHAVT INSTALLATION TOOL This page intentionally left blank ...

Страница 20: ...parately GB808HVB VIDEO AVAILABLE AT http www gagebilt com rivet_tools_videos php Images may not reflect actual tool GB808 WHEELS OPTIONAL GB808 POWERUNIT Sold Separately Hose Kits available to 26 ft 7 92 m Pressure 4 000 lbs 177 93kN 90 PSI 6 2 bar Fast Acting Cylinder Requires 1 2 12 7 mm Air Hose POWER 80 100 PSI compressed air 5 2 6 9 bar GB808 Dimensions weight shown below For all other model...

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