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7/12 REV. 8/14 

 

S/N: 1033 AND ABOVE  

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 

WARNING

 

DEPRESS ACTUATOR LEVER ASSY AND DISCONNECT FROM AIR WITH PISTON IN THE REAR POSITION BEFORE OVERHAUL. 
SEVERE PERSONAL INJURY MAY OCCUR IF AIR HOSE IS NOT DISCONNECTED. 

USE CAUTION

 WHEN FORCING PISTON ROD 

ASSEMBLY DOWNWARD WITH HEAD CYLINDER ASSEMBLY REMOVED, HYDRAULIC OIL WILL EJECT FORCIBLY FROM HANDLE 
ASSY. 

OVERHAUL 

 

WARNING

Disconnect tool from its power source before performing overhaul.

 

 

WARNING

Tool must be maintained in a safe working condition at all times and examined on a regular daily basis for 

 

damage or wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures.

 

 

           

WARNING

When operating, repairing or overhauling tool, wear approved eye protection.  Do not look in Front of tool or 

 

rear of tool when installing fastener. 

 

 

The disassembly and re-assembly procedure can be accomplished by utilizing the following instructions and drawings. Use extreme 
care during disassembly and re-assembly not to mar or nick any smooth surface that comes in contact with seals. Before installing 
seals, always apply a good lubricant, such as Lubriplate®, to the surfaces. It is recommended that tool kit (GB745TK) be used to 
facilitate overhaul. A complete overhaul can be achieved by the use of Service Kit (745015) which contains a complete set of o'rings, 
back-up rings, screws, washers and gasket. 

(756610 CATCHER BAG SHOWN ABOVE IS SOLD SEPARATELY) 

Part No.

Description

745155

Piston Rod Wrench

704150

Packing Plug Wrench

704151

Power Cylinder Tool

704152

Seal Guide

704153

Air Bleeder Assembly

S1178

Valve Extractor

744251

Valve Spring Installation Tool

744152

Valve Sleeve Removal Tool

GB745TK Service Tool Kit

756610

STEM CATCHER BAG

745155

PISTON ROD WRENCH

704151

POWER CYLINDER TOOL

704152

SEAL GUIDE

704150

PACKING PLUG WRENCH

745253

BLEEDER BOTTLE

S-1178

VALVE EXTRACTOR

VALVE SLEEVE

INSTALLATION TOOL

744152

VALVE SLEEVE

REMOVEAL TOOL

PISTON ROD ASSEMBLY - 745344

SPRING - 50806

RETAINING RING - 400936

O'RING - A-287

BACK - UP RING - 401101

WARNING

 

This tool incorporates a patented hydraulic re-
lief valve. When overhauling tool, o’ring (A-287), 
back-up ring (401101), retaining ring (400936) 
and spring (50806) must be replaced. Failure to 
do so could result in SEVERE PERSONAL  
INJURY!

 

 

Содержание GB745SH

Страница 1: ...44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU S N 1033 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Страница 2: ...6 300 lbs 28 02 kN Noise level Less than 81 5 dB A Vibration Tested No Hazards Found TABLE OF CONTENTS Description Page Warnings 3 Principle of Operation 4 How to use the GB745SH 5 Description Maintenance and Hydraulic Thread Preparation 6 Filling and Bleeding 7 Troubleshooting 8 Overhaul Disassembly and Parts Lists 9 11 DEXRON III Oil Safety Data 12 Nose Assembly Selection Chart 13 EU Conformity ...

Страница 3: ...sonal injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at all ti...

Страница 4: ...he front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the actuator lever assy is released Air pressure is then built up inside of the handle assy causing the valve spool assy to return...

Страница 5: ... Swivel A 249 and screw in your air fitting 2 Attach Deflector 756210 to rear of Head Cylinder 745366 WARNING Rotate deflector away from operator and other persons working in vicinity 3 Connect air hose with 90 psi 6 2 bar to tool 3 8 minimum diameter air line is mandatory 90 p s i 6 2 bar is recommended and cycle tool a few times by depressing and releasing actuator lever assy 704312 Clean dry ai...

Страница 6: ...draulic oil and lubricants should be avoided WARNING Maintenance personnel MUST read and understand all warnings and cautions WARNING Disconnect tool from its power source before performing maintenance WARNING Dispose of Hydraulic Oil in accordance with applicable regulations The performance of any tool depends upon good maintenance practices Following these minimal requirements for service and ca...

Страница 7: ...303 and torque both 35 40 inch lbs 12 Remove button head cap screw 402482 and stat o seal S572 from manifold handle 745303 on rear hole side stamped R and head cylinder 745366 left hole stamped 2 Attach fill bottle 745263 to rear hole side stamped R on manifold handle 745303 Pump oil into head cylinder 745366 until oil comes out of left hole stamped 2 Remove fill bottle 745263 and replace button h...

Страница 8: ...meter should be 028 Clear and size or replace 3 NO OPERATION WHEN THE ACTUATOR LEVER ASSY 704312 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be replaced 5 AIR BYPASS FRO...

Страница 9: ...k any smooth surface that comes in contact with seals Before installing seals always apply a good lubricant such as Lubriplate to the surfaces It is recommended that tool kit GB745TK be used to facilitate overhaul A complete overhaul can be achieved by the use of Service Kit 745015 which contains a complete set of o rings back up rings screws washers and gasket 756610 CATCHER BAG SHOWN ABOVE IS SO...

Страница 10: ... RING 401080 BACK UP RING 204304 SWIVEL ASSEMBLY 480125 RETAINING NUT STOP 480101 PINTAIL TUBE A 261 O RING 401119 BACK UP RING 401119 BACK UP RING 405889 O RING 756120 DEFLECTOR 480124 NUT 753101 NOSE FITTING 401092 BACK UP RING 745366 HEAD CYLINDER 403815 O RING 745310 PISTON 401105 BACK UP RING 745816 END CAP 402482 BUTTON HEAD SCREW 2 S572 STAT O SEAL 2 A 820 O RING 403846 O RING S1181 BARBED ...

Страница 11: ... the packing plug 744118 Attach air piston assy 744121 and flexlock nut 400559 torque flexlock nut to 40 inch lbs With the piston rod assy 745344 in the down position fill oil passage on top of handle assy 744129 with automatic transmission oil Dexron III or equivalent when looking at top of handle assy 744129 the oil passage is the hole that has a counterbore for o ring S832 Replace gasket 745124...

Страница 12: ...nidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible U...

Страница 13: ...8MAX 204D 37OS 5 32 SB05 745C 23 SB05 745C 48 SB05 752A 43OS6 3 16 SB06 745B 23 SB06 745B 48 SB06 204D 27OS SB06 204D 37OS 1 4 SB08 755 23 SB08 755 48 SB08 204D 27OS SB08 204D 37OS 5 16 2 SB10 756 28 SB10 756 48 SB10 205A 35 1 8 UAB04 752A 43OS6 5 32 UAB568 713 21 4 6 UAB568 713 61 4 6 3 16 UBB06 752A 43OS6 1 4 UAB08 204D 27OS UAB08 204D 37OS 1 8 SMLS04 745C 23 SMLS04 745C 48 SMLS04 752A 43OS6 5 3...

Страница 14: ...jected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejec tions or defects within 6 months after the receipt of the material by the cus tomer THIS WARRANTY IS MADE IN LEIU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANTABILITY WARRANTY DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION MAGNA GRIP IS A REGISTERED ...

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