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10

 

REV 5/22

 

 

 

GB745/206

-

500  S/N:1329  AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

TORQUE SPECIFICATIONS

 

 

Button Head Cap Screws (A

-

928) = 40 inch lbs. (4.52 Nm).

 

Packing Plug (744118) = 45 foot lbs. (61 Nm).

 

Flexlock Nut (400559) = 40 inch lbs. (4.52 Nm).

 

Button Head Cap Screws (402482) = 35

-

40 inch lbs. (3.95 

-

 4.52 Nm) 

(Do NOT over

-

tighten).

 

 

DAILY MAINTENANCE

 

 

WARNING

:  

Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or 

 

 wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures.

 

 

WARNING

:  

Excessive contact with hydraulic oil and lubricants must be avoided. 

 

 

WARNING:

  

Maintenance personnel 

MUST

 

read and understand all warnings and cautions.

 

 

WARNING

:

  

Disconnect tool from its power source before performing maintenance, cleaning or when replacing worn or 

 

  damaged components. Severe personal injury may occur if power source is not disconnected. 

 

 

WARNING:  

Read material Safety Data Sheet documents for all applicable materials

 

Note: 

 

• 

Dispose of hydraulic oil in accordance with manufacture safety datasheet.

 

• 

All tool materials are recyclable except rubber o

rings, seals and wipers.

 

 

The performance of any tool depends upon good maintenance practices. Following these minimal requirements for service and care 

will extend the life of your tool.

 

 

 

*Only use a clean dry air supply set at 90

-

100 p.s.i. (6.2

-

6.9 bar) Max. equipped with a filter

-

regulator to prevent wear.

 

 

  *Proper care by operator is necessary in maintaining full productivity and reducing downtime. Read all applicable tool manuals and 

nose assembly data sheets prior to operating tools.

 

 

 

*Check tool and nose assembly for damage. (Replace/Repair if necessary). See overhaul (pgs. 14

-

15) for tool repair.

 

 

  * Inspect hoses and couplings for wear, damage and leaks. (Replace/Repair if necessary). 

 

 

* Verify that hydraulic hose fittings and couplings, air and electrical connections are secure. Tighten, Replace or Repair if necessary

 

     (

See hydraulic thread preparation below).

      

 

 

  

*Keep nose assemblies, especially jaws, clean and free of chips and debris. Lube jaws and collet surfaces that jaws ride on with 

light machine oil on a daily basis.

 

 

*All Screwed End Caps, Base Covers, Air Fittings, Air Actuators, Screws and Nose Assemblies are to be examined at the end of 

each working shift to check that they are secure.

 

 

 

*Check tool, all hoses and all couplings daily for damage or air/hydraulic leaks. Tighten or replace (if necessary).

 

 

  *A complete overhaul can be achieved by the use of Service Kit (745214) which contains a complete set of o'rings, back

-

up rings, 

 

screws, washers and gasket.

 

 

  * For a complete overhaul, service tool kit (GB745/204TK

-

1) is recommended (see overhaul pg. 14

-

15).

 

 

WEEKLY MAINTENANCE

 

 

• 

Keep the hydraulic system full (only use Dexron® III or equivalent) and free of air by using the air bleeder assembly (704153) on a 
weekly basis. or as needed. (See Filling and Bleeding procedure pgs. 11

-

12).

 

 

SEE TROUBLESHOOTING (PG. 13) AND OVERHAUL (PGS. 14

-

15) FOR FURTHER GUIDANCE.

 

HYDRAULIC THREAD PREPARATION

 

 

IMPORTANT:

 

Be sure to use thread sealant on all hydraulic fittings, Loctite® 545 or equivalent or a non

-

hardening Teflon® 

thread compound such as Slic

-

tite®. Tighten until fitting feels snug and then continue to tighten 1/2 to 1 full turn. 

CAUTION:

 Over 

tightening can easily distort the threads. DO NOT USE TEFLON® TAPE.

 

CAUTION:

 

Teflon® tape is an excellent thread sealer, however, 

if it is not properly applied, pieces of Teflon® may enter the hydraulic system and cause malfunction or damage. 

 

Содержание GB745/204

Страница 1: ... YOU ORIGINAL INSTRUCTIONS INSTALLATION TOOL GB745 206 500 S N 1329 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Страница 2: ...ecifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB745 206 500 8 How to use the GB745 206 500 9 Maintenance and Hydraulic Thread Preparation 10 Filling and Bleeding 11 12 Filling Bleeding Diagrams Troubleshooting 13 Overhaul 14 15 Parts Lists 16 17 DEXRON III Oil Safety Data SDS 18 Nose Assembly Selection Chart 19 Accessories 20 24 ...

Страница 3: ... incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LEIU OF ALL OTHER WARRANTIES EXPRES...

Страница 4: ...2 7mm fastener setting stroke with a rated pull load of 5 600 lbs 24 9 kN at 90 psi 6 2 bar air pressure at the air inlet The GB745 206 500 comes with 8 ft 2 44 m of hose and a remote actuator The GB745 206 500 cylinder when held in your hand weighs just 2 0 lbs 91 kg While the entire split handle installation tool weighs 12 lbs 5 44 kg The GB745 206 500 Split Handle Pneumatic Hydraulic Installati...

Страница 5: ...9 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Cylinder Reducers Bleeder Screws Hydraulic Hose Return Hydraulic Hose Pull Actuator Airline Handle Air Inlet Image may not reflect actual tool ...

Страница 6: ...e equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operat...

Страница 7: ...f the cylinder The oil from the rear of the cylinder is directed to the bottom of the piston rod assembly inside the handle assembly The internal components of the attached nose assembly are also moving with the piston assembly to start the fastener installation When the fastener installation is completed the actuator is released allowing spring pressure to move the throttle valve to shift directi...

Страница 8: ...utions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving par...

Страница 9: ...n and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe...

Страница 10: ...embly for damage Replace Repair if necessary See overhaul pgs 14 15 for tool repair Inspect hoses and couplings for wear damage and leaks Replace Repair if necessary Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Keep nose assemblies especially jaws clean and free of chips and...

Страница 11: ...35 40 inch lbs 3 95 4 52 Nm Do not over tighten Remove fill bottle 745263 and install button head cap screw 402482 and stat o seal S572 in hole marked P on manifold handle 745303 11 Repeat steps 7 10 using the return pressure holes the bleeder hole marked R on manifold handle 745303 and hole marked R on rear of cylinder 204300 12 Remove button head cap screw 402482 and stat o seal S572 to hole mar...

Страница 12: ...old down actuator 704130 disconnect air from tool 11 Remove button head cap screw 402482 and stat o seal S572 from hole marked R on head cylinder Caution tool is under pressure 12 Attach air bleeder assembly 704153 to hole marked R on head cylinder 204300 Cycle tool 10 times 13 Cycle tool to rear position dimension B While holding down actuator 704130 disconnect air from tool 14 Remove air bleeder...

Страница 13: ...ly through the bottom of the air valve and the piston assembly 206129 will retreat to its full stroke without returning b If o ring 400785 on valve plug 744142 is worn or damaged replace c If o rings 400779 on valve spool assembly 743142 are worn or damaged replace 5 Check movement of piston assembly 206129 If it does not move freely or is slow in operation a O ring 403810 may be damaged and requi...

Страница 14: ... Lubriplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the following instructions and parts list on pg 14 17 Use extreme care during disassembly and re assembly not to mar or nick any smooth surface that comes in contact with seals Before installi...

Страница 15: ...piston assembly 744121 is completely free from piston rod assembly 745347 insert threaded end of power cylinder tool assembly 704151 into bottom of air cylinder and remove air piston assembly 744121 6 After removal of air piston assembly 744121 slide piston rod assembly 745347 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug ...

Страница 16: ...16 REV 5 22 GB745 206 500 S N 1329 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Страница 17: ...CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS WARNING This tool incorporates a patented hydraulic relief valve When overhauling tool o ring A 1581 and back up ring S213 must be replaced Failure to do so could result in SEVERE PERSONAL INJURY PARTS LIST ...

Страница 18: ...nd unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possib...

Страница 19: ...08 206H 27OS SB08 206H 37OS 3 16 UAB06 206H 27OS UAB06 206H 37OS 1 4 UAB08 206H 27OS UAB08 206H 37OS 1 4 08MAX 206H 27OS 08MAX 206H 37OS 1 8 4A 206H 27OS 4A 206H 37OS 5 32 5A 206H 27OS 5A 206H 37OS 3 16 6A 206H 27OS 6A 206H 37OS 1 4 SMLS08 206H 27OS SMLS08 206H 37OS 13 64 ASP06 206H 27OS ASP06 206H 37OS 17 64 ASP08 206H 27OS ASP08 206H 37OS 21 64 ASP10 206H 27OS ASP10 206H 37OS 1 8 MBC04 206H 27OS...

Страница 20: ... Sold Separately Fill Bottle 745263 Sold Separately Adapter Assembly 206751 Adapts GAGE BILT CHERRY and HUCK 3 4 Nose Assemblies to GB745 206 500 Installation Tool Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately Image may not reflect actual gage Accessories Cont Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Se...

Страница 21: ...CT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745 206 500 SERIES Stroke 500 12 7 mm Hand held weight 2 0 lbs 91 kg Pull load 4 800 21 4 kN GB745 708LGP Stroke 500 12 7 mm Hand held weight 2 0 lbs 91 kg Pull load 5 600 24 9 kN ...

Страница 22: ...E CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745 204 Stroke 500 12 7 mm Hand held weight 1 5 lbs 68 kg Pull load 5 600 24 9 kN GB745 205 Stroke 550 14 0 mm Hand held weight 2 0 lbs 91 kg Pull load 7 085 31 5 kN ...

Страница 23: ...23 REV 5 22 GB745 206 500 S N 1329 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Страница 24: ...O SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION CHERRYMAX CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE FASTENERS HUCK IS A REGISTERED TRADEMARK OF HOWMET AEROSPACE Riveter Kits Available Sold Separately Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more informatio...

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