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Rev. 3/13 

 

WARNING

 

Do not pull fastener unless it is placed

 

in an 

assembly, pin will eject forcibly

 

when pintail breaks 

off. Severe

 

personal injury may result.

 

WARNING

 

Do not operate without Stat-O-Seal

 

(S572) and cap 

screw (402482). Pressurized

 

hydraulic fluid may 

cause severe

 

personal injury.

 

WARNING

 

When operating, repairing or overhauling tool, wear 

approved eye protection. Do not look in front of 

nose assembly or rear of tool when installing 

fastener.

 

WARNING

 

Always disconnect tool from power

 

before 

performing any maintenance

 

to any tool or nose 

assembly.

 

Ensure

 

that all connections are proper 

and

 

there are no visible leaks from tool

 

or hoses 

before connecting to power.

 

WARNING

 

Do not operate if deflector, bottle,

 

catcher  bag or 

vacuum tube is

 

removed or damaged, broken

 

pintails may eject forcibly from rear of tool. Severe 

personal injury

 

may result.

 

CAUTION

 

Ensure that nose assembly and tip

 

are properly 

matched for the

 

fastener being installed.

 

CAUTION

 

Keep Nose Assemblies clean and free

 

of chips and 

debris.

 

WARNING

 

Be sure there is adequate clearance for

 

tool and 

operator's hands before

 

proceeding. Keep fingers 

clear of any moving parts. Keep fingers clear from

 

fasteners and installed materials.

 

Severe personal 

injury may result.

 

WARNING

 

It is required to use hearing protection. A test was 

carried out in a simulated work environment where 

the background level was 73.2 DBA. In this 

condition the max level was 81.5 DBA. Therefore, it 

is required where prolonged use, hearing 

protection be used.

 

CAUTION

 

Do not use beyond the design intent.

 

WARNING

 

Tool must be maintained in a safe working 

condition at all times and examined on a regular 

daily basis for damage or wear.  Any repair should 

be done by qualified personnel trained on Gage Bilt 

procedures.

 

SAFETY WARNINGS 

WARNING

 

Where prolonged use is foreseen, it is 

recommended a tool balancer be used. Check 

suspension device to ensure that it is secure.

 

WARNING

 

Do no use tool in explosive atmosphere.

 

CAUTION

 

Tool is not to be used as a hammer.

 

WARNING

 

Risk of crushing exists if nose assembly is not  

attached.

 

NOTE:

 

PLEASE READ THIS MANUAL BEFORE SERVICING OR USING THIS TOOL. 

REVIEW ALL WARNINGS AND CAUTIONS TO PREVENT  

SEVERE PERSONAL INJURY OR DAMAGE THE TOOL. 

 

WARNING

 

It is recommended tool be operated 50 out of every 

60 minutes, where prolonged use is expected.

 

WARNING 

Shock: 

 

It is recommended operator wear a suitable glove 

during operation where prolonged use is expected.

 

WARNING 

Air pressure not to exceed 100 psi., except where noted. 

Содержание GB740

Страница 1: ...E BILT MADE IN U S A GAGE BILT Inc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ...

Страница 2: ...ly Selection Chart 11 EU Conformity and Warranty 12 SPECIFICATIONS Hand Held Weight 6 50 lbs Air pressure req d 90 100 p s i Air consumption 29 SCF cycle 8 21 L cycle Hydraulic fluid Automatic Transmission Fluid Dexron III or equivalent Setting stroke 1 330 33 78mm Noise level less than 81 5 dB A Rated pull load 2 400 lbs Vibration Tested No hazards found 5 53 140 5mm 1 80 45 6mm 4 88 Ø 124mm 6 16...

Страница 3: ...s Keep fingers clear from fasteners and installed materials Severe personal injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 DBA In this condition the max level was 81 5 DBA Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent W...

Страница 4: ...the cylinder head causing the piston to move to the rear of the cylinder head The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the trigger is released Air pressure is then built up inside of the handle causing the valve spool to return to its original position and reversing the seque...

Страница 5: ...ng The tool comes with oil and is ready to use 1 Remove plastic shipping plug from Swivel A 249 and screw in your air fitting 2 Connect air hose to tool 3 8 minimum diameter air line is mandatory 90 p s i is recommended and cycle tool a few times by depressing and releasing trigger Clean dry air is mandatory WARNING ENSURE AIR HOSE IS SECURELY CONNECTED TO AVOID POSSIBLE HOSE WHIPPING 3 Disconnect...

Страница 6: ...an air supply set at 90 100 psi equipped with a filter regulator to prevent wear The tool will eventually lose some hydraulic oil Keep the hydraulic system full only use Dexron III or equivalent and free of air by using the air bleeders 704153 on a regular basis Proper care by operator is necessary in maintaining full productivity and reducing downtime Read all applicable tool manuals and nose ass...

Страница 7: ...s Clean the surface the jaws ride on b Stems lodged side by side in the follower Disassemble remove stems and reassemble A 830 21 08mm B 500 12 70mm FILLING AND BLEEDING TOOL WARNING DO NOT CYCLE TOOL WITHOUT AIR BLEEDER OR THE SCREW AND STAT O SEAL INSTALLED IN TOOL HEAD SEVERE PERSONAL INJURY MAY RESULT CAUTION BEFORE FILLING HANDLE AIR PISTON SHOULD BE ALL THE WAY DOWN To replace a small amount...

Страница 8: ...40112 Push against threaded end of head piston 740308 to slide it out of head cylinder 740109 Be careful not to damage threads or cause burrs on polished piston rod surface WARNING DISPOSE OF HYDRAULIC FLUID IN ACCORDANCE WITH ALL ENVIRONMENTAL LAWS AND REGULATIONS APPLICABLE TO YOUR AREA The re assembly sequence is the opposite of disassembly See Filling and Bleeding instructions Apply Loctite 24...

Страница 9: ... to 40 inch lbs With the piston rod in the down position fill oil passage on top of handle with automatic transmission fluid Dexron III or equivalent when looking at top of handle the oil passage is the hole that has a counterbore for S832 o ring Replace gasket 704129 and o ring S832 just prior to replacing head assembly See Filling Bleeding instructions AIR VALVE WARNING DISCONNECT TOOL FROM ITS ...

Страница 10: ...O2 dry powder foam or water fog DO NOT use water jets ENVIRONMENT Waste disposal In accordance with all environmental laws and regulations applicable to your area Spillage Prevent entry into drains sewers and water course Soak up with diatomaceous earth or other inert material Store in appropriate container for disposal HANDLING Eye protection required Protective gloves recommended Chemically resi...

Страница 11: ...RY AEROSPACE M ONEL IS A REGISTERED TRADEM ARK OF SPECIAL M ETAL CORPORATIONS 1 REQUIRES 740715 ADAPTER 2 RIGHT ANGLENOSEASSEMBLIES MAY REQUIREMORETHAN 1 PULL 3 1 4 DIAMETER ALUMINUM MONEL ONLY 4 THRU 3 16 DIAMETER ONLY ALL COUNTERSUNK C NOSEASSEMBLIES MAY BEUSED TO INSTALL BOTH UNIVERSAL AND COUNTERSUNK HEAD RIVETS NOTE THELAST 2 DIGITS OF THENOSEASSEMBLY REPRESENTS THELENGTH THENOSE EXTENDS FROM...

Страница 12: ...or 6 months from date of shipment Said warranty to remain in effect if and only if such goods are used in accordance with all instructions as to maintenance operation and use set forth in manuals and instruction sheets furnished by seller Sellers obligation under this warranty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is...

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