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REV . 10/14 

 

S/N: 1118 AND ABOVE  

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 

TORQUE SPECIFICATIONS

 

Button Head Cap Screws (A-928) = 40 inch lbs. 
Packing Plug (704118) = 45 foot lbs. 
Flexlock Nut (400559) = 40 inch lbs. 
End cap (731903) = 45 foot lbs. 
Button Head Cap Screws (402482) = 35-40 inch lbs. 

(Do NOT over

-

tighten)

 

DESCRIPTION  

 

WARNING

The balance of the tool is designed for horizontal use and is not suited for any other application. Gage Bilt will 

be pleased to advise for your specific application. 

 

 

 

 

 

 

 

 

                             

The GB731OS/206 is a pneumatic-hydraulic tool designed specifically for the efficient installation of a wide range of blind rivets and 
lockbolts. It weighs 5.75 lbs. ( 2.6 kg) and can be operated in any position with one hand. It has a .500" (12.7mm) rivet setting stroke 
and a rated pull load of 4800 lbs. (21.4 kN) with 90 psi (6.2 bar) air pressure at the air inlet. 

 

The GB731OS/206 riveter operates on a wide range of air pressure, with 90 to 100 psi (6.2-6.9 bar) providing the maximum efficiency. 
At 90 psi. (6.2 bar) air pressure, the GB731OS/206 does not exceed 81.5 dB(A) and consumes 3.9 cfm at 20 cycles per minute. 

 

The air inlet is provided with 1/4-18 female pipe threads for accepting the user's air hose fitting. 

 

Nose Assemblies that were designed for the Model 206-375 Installation tool mount directly on the GB731OS/206 without the use of an 
adapter. 

 

NOSE ASSEMBLIES ARE NOT FURNISHED WITH THIS TOOL AND MUST BE ORDERED SEPARATELY (SEE PAGE 12). 

 

MAINTENANCE 

 

WARNING:

 

Maintenance personnel 

MUST

 

read and understand all warnings and cautions.

 

 

WARNING

Disconnect tool from its power source before performing maintenance.

 

 

WARNING

Excessive contact with hydraulic oil and lubricants should be avoided. 

 

 

WARNING:  

Dispose of Hydraulic Oil 

in accordance with all environmental regulations applicable in your area. 

 

 

WARNING:  

Read MSDS documents for all applicable materials. 

 

 

The performance of any tool depends upon good maintenance practices. Following these minimal requirements for service and care 
will extend the life of your tool. 
  *Only use an air supply set at 90-100 psi (6.2-6.9 bar) equipped with a filter-regulator to prevent  wear. 
  *The tool will eventually lose some hydraulic oil. Keep the hydraulic system full (only use Dexron III, or equivalent) and free of air by 

using the fill bottle assy (745163) on a weekly basis. 

  *Proper care by operator is necessary in maintaining full productivity and reducing downtime. Read all applicable  
    tool manuals and nose assembly data sheets prior to operating tools. 

  

*Keep nose assemblies, especially jaws, clean and free of chips and debris. Lube jaws and collet surfaces that jaws  ride on with  

   light machine oil on a daily basis. 
   *All Screwed End Caps, Base Covers, Air Fittings, Actuators, Screws and Nose Assemblies are to be examined at the  
   end of each working shift to check that they are secure. 
  *Check tool, all hoses and all couplings daily for damage or air/hydraulic leaks. Tighten or replace (if necessary).      
  *For a complete overhaul, tool kit GB731STK is recommended. 

 

Daily  cleaning  and  lubrication  of  nose  assembly  will  greatly 
reduce downtime and increase life of components. Using sew-
ing  machine  oil,  or  an  equivalent  cleaner/lubricant,  follow  in-
structions below. 
 
1. Disconnect tool vacuum line (if equipped). 
2. Point nose assembly into oil as shown. 
3. Cycle tool 8-10 times and wipe dry. 

 

CLEANING AND LUBRICATING PROCEDURE 

 

Image may not 
reflect actual tool 

Содержание GB731OS/206

Страница 1: ...c 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU S N 1118 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Страница 2: ...shooting 8 Overhaul 9 Parts List 10 11 DEXRON III Oil Safety Data 12 Nose Assembly Selection Chart 13 EU Conformity and Warranty 14 SPECIFICATIONS Hand Held Weight 5 75 lbs 2 6 kg Air pressure req d 90 100 p s i 6 2 6 9 bar Air consumption 16 SCF cycle 4 53 L cycle Hydraulic oil Automatic Transmission Oil Dexron III or equivalent Setting stroke 500 12 7mm Rated pull load 4 800 lbs 21 4 kN Noise le...

Страница 3: ...ersonal injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at all ...

Страница 4: ...he air below the air piston assy is then directed through the valve sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assy connected to the air piston assy is also moving down forcing hydraulic oil up and into the front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The oil from the rear of the head cylinder assy is di...

Страница 5: ...704343 Clean dry air is recommended WARNING Ensure air hose is securely connected to avoid possible hose whipping 3 Disconnect air hose from tool 4 Select proper Nose Assembly screw collet and anvil onto the tool and attach securely See proper data sheet for further instructions ASSEMBLY INSTRUCTIONS Disconnect tool from power source On front of GB731OS 206 Installation tool remove screw and stop ...

Страница 6: ...performing maintenance WARNING Excessive contact with hydraulic oil and lubricants should be avoided WARNING Dispose of Hydraulic Oil in accordance with all environmental regulations applicable in your area WARNING Read MSDS documents for all applicable materials The performance of any tool depends upon good maintenance practices Following these minimal requirements for service and care will exten...

Страница 7: ...er 731910 down on top of handle assy 722132 being careful not to tear o ring S832 and gasket 704129 on top of handle assy 722132 Install button head cap screws A 928 and torque evenly to 35 40 inch lbs WARNING When replacing a small amount of oil cycle tool to rear position While still holding actuator lever assy 704343 disconnect air supply 6 Remove front button head cap screw 402482 and stat o s...

Страница 8: ... may be blocked or damaged Hole diameter should be 028 Clear and size or replace 3 NO OPERATION WHEN ACTUATOR LEVER ASSY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks shou...

Страница 9: ...an be achieved by the use of Service Kit 731007 which contains a complete set of o rings back up rings screws washers and gasket A 1395 T HANDLE WRENCH 704151 POWER CYLINDER TOOL 704152 SEAL GUIDE 704150 PACKING PLUG WRENCH 704162 VALVE SPRING INSTALLATION TOOL 704163 VALVE SPRING REMOVAL TOOL S1178 VALVE EXTRACTOR 745163 FILL BOTTLE ASSEMBLY Part No Description A 1395 T Handle Wrench 704150 Packi...

Страница 10: ...end cap 731903 Push against piston 731909 to slide it out of rear of head cylinder 731910 Be careful not to damage threads or cause burrs on polished piston 731909 surface The re assembly sequence is the opposite of disassembly See Filling and Bleeding instructions Apply Loctite 242 and torque the four button head cap screws A 928 uniformly to 40 inch lbs to prevent leakage around the gasket 70412...

Страница 11: ...r cylinder 731237 To reassemble the handle assy 722132 reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packing plug 704118 to 45 foot lbs Attach the seal guide 704152 to the piston rod assy 731333 and tap the piston rod assy 731333 through the packing plug 704118 Attach air piston assy 704121 and flexlock nut 400559 Torque flexlock nut ...

Страница 12: ... will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques suc...

Страница 13: ...37OS 1 8 4A 206G 27OS 4A 206G 37OS 5 32 5A 206G 27OS 5A 206G 37OA 3 16 6A 206G 27OS 6A 206G 37OS 1 4 SMLS08 206G 27OS SMLS08 206G 37OS 13 64 ASP06 206G 27OS ASP06 206G 37OS 17 64 ASP08 206G 27OS ASP08 206G 37OS 21 64 ASP10 206G 27OS ASP10 206G 37OS 1 8 MBC04 206G 27OS MBC04 206G 37OS 5 32 MBC05 206G 27OS MBC05 206G 37OS 3 16 MBC06 206G 27OS MBC06 206G 37OS 13 64 GS8 206G 32OS GS8 206G 42OS 17 64 G...

Страница 14: ...ty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANTABILITY WARRANTY DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LUBRIPL...

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