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REV . 10/14 

 

S/N: 1118 AND ABOVE  

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 

WARNING

 

Do not pull fastener unless it is placed

 

in an 

assembly, pin will eject forcibly

 

when pintail breaks 

off. Severe

 

personal injury may result. 

WARNING

 

Do not operate without Stat-O-Seal

 

(S572) and cap 

screws (402482). Pressurized

 

hydraulic oil may 

cause severe

 

personal injury.

 

WARNING

 

When operating, repairing or overhauling tool, wear 

approved eye protection. Do not look in front of 

nose assembly or rear of tool when installing 

fastener.

 

WARNING

 

Always disconnect tool from power source before 

performing any maintenance

 

to any tool or nose 

assembly.

 

  

WARNING

 

Do not operate if deflector, bottle,

 

catcher  bag or 

vacuum tube is

 

removed or damaged, broken

 

pintails may eject forcibly from rear of tool. Severe 

personal injury

 

may result. 

CAUTION

 

Ensure that nose assembly and tip

 

are properly 

matched for the

 

fastener being installed. 

CAUTION

 

Keep Nose Assemblies clean and free

 

of chips and 

debris. 

WARNING

 

Be sure there is adequate clearance for

 

tool and 

operator's hands before

 

proceeding. Keep fingers 

clear of any moving parts. Keep fingers clear from

 

fasteners and installed materials.

 

Severe personal 

injury may result.

 

WARNING

 

It is required to use hearing protection. A test was 

carried out in a simulated work environment where 

the background level was 73.2 dB (A). In this 

condition the max level was 81.5 dB (A). Therefore, 

it is required where prolonged use, hearing 

protection be used.

 

CAUTION

 

Do not use beyond the design intent. 

WARNING

 

Tool must be maintained in a safe working 

condition at all times and examined on a daily basis 

for damage or wear. Any repair should be done by 

qualified personnel trained on Gage Bilt 

procedures. 

WARNING

 

Where prolonged use is foreseen, it is 

recommended a tool balancer be used. Check 

suspension device to ensure that it is secure. 

WARNING

 

Do no use tool in explosive atmosphere. 

CAUTION

 

Tool is not to be used as a hammer. 

WARNING

 

Risk of crushing exists if nose assembly is not  

attached. 

WARNING

 

It is recommended tool be operated 50 out of every 

60 minutes, where prolonged use is expected. 

WARNING 

Shock: 

 

It is recommended operator wear a suitable glove 

during operation where prolonged use is expected. 

WARNING 

Air pressure not to exceed 100 psi (6.9 bar). 

SAFETY WARNINGS 

PLEASE READ THIS MANUAL BEFORE  

SERVICING OR USING THIS TOOL.  

  

WARNINGS: 

  

MUST BE UNDERSTOOD TO AVOID 

SEVERE PERSONAL INJURY 

CAUTIONS: 

  

SHOW CONDITIONS THAT WILL 

DAMAGE EQUIPMENT OR STRUCTURE 

WARNING

 

Ensure

 

that all connections are properly secured 

before connecting to power. 

Содержание GB731OS/206

Страница 1: ...c 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU S N 1118 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Страница 2: ...shooting 8 Overhaul 9 Parts List 10 11 DEXRON III Oil Safety Data 12 Nose Assembly Selection Chart 13 EU Conformity and Warranty 14 SPECIFICATIONS Hand Held Weight 5 75 lbs 2 6 kg Air pressure req d 90 100 p s i 6 2 6 9 bar Air consumption 16 SCF cycle 4 53 L cycle Hydraulic oil Automatic Transmission Oil Dexron III or equivalent Setting stroke 500 12 7mm Rated pull load 4 800 lbs 21 4 kN Noise le...

Страница 3: ...ersonal injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at all ...

Страница 4: ...he air below the air piston assy is then directed through the valve sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assy connected to the air piston assy is also moving down forcing hydraulic oil up and into the front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The oil from the rear of the head cylinder assy is di...

Страница 5: ...704343 Clean dry air is recommended WARNING Ensure air hose is securely connected to avoid possible hose whipping 3 Disconnect air hose from tool 4 Select proper Nose Assembly screw collet and anvil onto the tool and attach securely See proper data sheet for further instructions ASSEMBLY INSTRUCTIONS Disconnect tool from power source On front of GB731OS 206 Installation tool remove screw and stop ...

Страница 6: ...performing maintenance WARNING Excessive contact with hydraulic oil and lubricants should be avoided WARNING Dispose of Hydraulic Oil in accordance with all environmental regulations applicable in your area WARNING Read MSDS documents for all applicable materials The performance of any tool depends upon good maintenance practices Following these minimal requirements for service and care will exten...

Страница 7: ...er 731910 down on top of handle assy 722132 being careful not to tear o ring S832 and gasket 704129 on top of handle assy 722132 Install button head cap screws A 928 and torque evenly to 35 40 inch lbs WARNING When replacing a small amount of oil cycle tool to rear position While still holding actuator lever assy 704343 disconnect air supply 6 Remove front button head cap screw 402482 and stat o s...

Страница 8: ... may be blocked or damaged Hole diameter should be 028 Clear and size or replace 3 NO OPERATION WHEN ACTUATOR LEVER ASSY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks shou...

Страница 9: ...an be achieved by the use of Service Kit 731007 which contains a complete set of o rings back up rings screws washers and gasket A 1395 T HANDLE WRENCH 704151 POWER CYLINDER TOOL 704152 SEAL GUIDE 704150 PACKING PLUG WRENCH 704162 VALVE SPRING INSTALLATION TOOL 704163 VALVE SPRING REMOVAL TOOL S1178 VALVE EXTRACTOR 745163 FILL BOTTLE ASSEMBLY Part No Description A 1395 T Handle Wrench 704150 Packi...

Страница 10: ...end cap 731903 Push against piston 731909 to slide it out of rear of head cylinder 731910 Be careful not to damage threads or cause burrs on polished piston 731909 surface The re assembly sequence is the opposite of disassembly See Filling and Bleeding instructions Apply Loctite 242 and torque the four button head cap screws A 928 uniformly to 40 inch lbs to prevent leakage around the gasket 70412...

Страница 11: ...r cylinder 731237 To reassemble the handle assy 722132 reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packing plug 704118 to 45 foot lbs Attach the seal guide 704152 to the piston rod assy 731333 and tap the piston rod assy 731333 through the packing plug 704118 Attach air piston assy 704121 and flexlock nut 400559 Torque flexlock nut ...

Страница 12: ... will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques suc...

Страница 13: ...37OS 1 8 4A 206G 27OS 4A 206G 37OS 5 32 5A 206G 27OS 5A 206G 37OA 3 16 6A 206G 27OS 6A 206G 37OS 1 4 SMLS08 206G 27OS SMLS08 206G 37OS 13 64 ASP06 206G 27OS ASP06 206G 37OS 17 64 ASP08 206G 27OS ASP08 206G 37OS 21 64 ASP10 206G 27OS ASP10 206G 37OS 1 8 MBC04 206G 27OS MBC04 206G 37OS 5 32 MBC05 206G 27OS MBC05 206G 37OS 3 16 MBC06 206G 27OS MBC06 206G 37OS 13 64 GS8 206G 32OS GS8 206G 42OS 17 64 G...

Страница 14: ...ty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANTABILITY WARRANTY DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LUBRIPL...

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