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10

 

Rev. 1/23

 

 

GB713SR

-

8 INSTALLATION TOOL 

S/N: 1024 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

DAILY MAINTENANCE

 

CLEANING AND LUBRICATING PROCEDURE

 

 

TORQUE SPECIFICATIONS

 

 

Socket Head Cap Screws (400061 & 400064) = 40 inch lbs. (4.52 Nm).

 

Button Head Cap Screws (A

-

928) = 40 inch lbs. (4.52 Nm).

 

Packing Plug (744118) = 45 foot lbs. (61 Nm).

 

Flexlock Nut (400559) = 40 inch lbs. (4.52 Nm).

 

End Cap (713217) = 45 foot lbs. (61 Nm).

 

Button Head Cap Screws (402482) = 35 

-

 40 inch lbs. (3.95 

-

 4.52 Nm) 

(Do NOT over

-

tighten).

 

Daily cleaning and lubrication of nose assembly will greatly reduce downtime and increase life of components. Using sewing

 

machine oil, or an equivalent cleaner/lubricant, follow instructions below.

 

HYDRAULIC THREAD PREPARATION

 

 

IMPORTANT:

 

Be sure to use thread sealant on all hydraulic fittings, Loctite® 545 or equivalent or a non

-

hardening Teflon®  thread 

compound such as Slic

-

tite®. Tighten until fitting feels snug and then continue to tighten 1/2 to 1 full turn. 

CAUTION:

 Over tightening 

can easily distort the threads. DO NOT USE TEFLON® TAPE.

 

CAUTION:

 

Teflon® tape is an excellent thread sealer, however, if it is not 

properly applied, pieces of Teflon® may enter the hydraulic system and cause a malfunction or damage. 

 

LUBRICATING 

 

 

Lubricate nose assembly after each cleaning

 

and as often as needed.

 

 

1.

 

 Disconnect tool vacuum line (if equipped).

 

 

2.  Point nose assembly into oil as shown.

 

 

3.  Cycle tool 8 

-

 10 times and wipe dry.

 

Image may not 

reflect actual tool

 

CLEANING 

 

 

Clean nose assembly daily or as often as needed.

 

 

1.

 

Dip nose assembly into mineral spirits or similar solvent to 

clean jaws and wash away metal chips and debris. DO NOT 

allow jaws to come in contact with other solvents. DO NOT 

let jaws soak. Dry jaws immediately.

 

 

2. 

 

Disassemble nose assembly and use a sharp 

pick

” 

to 

 

   

remove embedded particles from grooves of jaws.

 

 

WARNING

Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or 

 

wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures.

 

 

WARNING

Excessive contact with hydraulic oil and lubricants should be avoided. 

 

 

WARNING:

 

Maintenance personnel 

MUST

 

read and understand all warnings and cautions.

 

 

WARNING

:

 

Disconnect tool from its power source before performing maintenance, cleaning or when replacing worn or 

 

 damaged components. Severe personal injury may occur if power source is not disconnected. 

 

 

WARNING: 

Read safety data sheet documents for all applicable materials. 

 

 

Note: 

 

• 

Dispose of hydraulic oil in accordance with manufacture safety datasheet.

 

• 

All tool materials are recyclable except rubber o

rings, seals and wipers.

 

 

The performance of any tool depends upon good maintenance practices. Following these minimal requirements daily will extend the 

life of your tool.

 

 

  * Check tool and nose assembly for damage. (Replace/Repair if necessary). See Overhaul pgs. 14 

-

 16 for tool repair.

 

 

  * Inspect hoses and couplings for wear, damage and leaks. (Replace/Repair if necessary). (

See hydraulic thread preparation below)

.

 

 

* Verify that hydraulic hose fittings and couplings, air and electrical connections are secure. Tighten, Replace or Repair if necessary

 

     (

See hydraulic thread preparation below)

.

 

 

  * Cycle the tool several times to assure there are no leaks during use.

 

 

  * Keep hydraulic system free of dirt. 

 

 

  * Proper care by operators is necessary in maintaining full productivity and reducing downtime.

 

 

  * Keep nose assemblies, especially jaws, clean and free of chips and debris. Lube jaws and collet surfaces that jaws ride on with 

 

 

 

 light machine oil on a daily basis.

 

 

* All Screwed End Caps, Base Covers, Air Fittings, Air Actuators, Screws and Nose Assemblies are to be examined at the end of each 

working shift to check that they are secure.

 

 

  * For a complete overhaul, service tool kit (GB740SHTK) is recommended. See overhaul pg. 14.

 

WEEKLY MAINTENANCE

 

 

• 

Keep the hydraulic system full and free of air by using the air bleeder assembly (704153) on a weekly basis or as needed. (See 
Filling and bleeding procedures pgs. 11 

-

 12).

 

 

 

SEE TROUBLESHOOTING (PG. 13) AND OVERHAUL (PGS. 14 

-

 16) FOR FURTHER GUIDANCE.

 

Содержание GB713SR-8

Страница 1: ...YOU GB713SR 8 INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA S...

Страница 2: ...echnical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB713SR 8 8 How to use the GB713SR 8 9 Maintenance and Hydraulic Thread Preparation 10 Fillin...

Страница 3: ...EXW our plant any goods providing defective from faulty workmanship or materi al for 1 year from date of shipment Said warranty to remain in effect if and only if such goods are used in accordance wit...

Страница 4: ...blind rivets This tool s unique split system provides the operator with a lightweight ergonomic tool The handle and head assembly when held in hand weighs 2 50 lbs 1 13 kg The entire split handle ins...

Страница 5: ...ASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Actuator Deflector Air Line Hydraulic Hose Pull Air Inlet Image may not reflect actual tool Hanger Bleed Screw Bleed Screw A...

Страница 6: ...is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is e...

Страница 7: ...y the piston rod assembly connected to the air piston assembly is also moving down forcing hydraulic oil up and into the front side of the head cylinder causing the piston to move to the rear of the h...

Страница 8: ...ners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipme...

Страница 9: ...se based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed...

Страница 10: ...for damage or wear Any repair should be done by qualified personnel trained on Gage Bilt procedures WARNING Excessive contact with hydraulic oil and lubricants should be avoided WARNING Maintenance p...

Страница 11: ...o that the hole marked 4 on manifold handle 744303 is to the top Set head cylinder assembly 713127 over a small bucket or can Completely fill up fill bottle 745263 6 Remove button head cap screw 40248...

Страница 12: ...supply Cycle tool ten times and check stroke of 760 19 3 mm using instructions a thru c and diagrams below We recommend using dial calipers a With the actuator assembly air 704130 released check dime...

Страница 13: ...SSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally...

Страница 14: ...tact with an o ring Use of Lubriplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure...

Страница 15: ...UATOR ASSEMBLY AIR 704130 1 Apply Teflon tape onto threads of actuator assembly air 704130 one to two wraps 2 Thread the actuator assembly air 704130 all the way into manifold head assembly 744306 wit...

Страница 16: ...m bottom of handle assembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove pack...

Страница 17: ...17 Rev 1 23 GB713SR 8 INSTALLATION TOOL S N 1024 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Страница 18: ...18 Rev 1 23 GB713SR 8 INSTALLATION TOOL S N 1024 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Страница 19: ...nic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management...

Страница 20: ...352 61 45N 751B 54RA 4 5N 751A 43OS 5mm 6N 751 23 6N 352 61 6N 751C 54RA 4 6N 751A 43OS 5 32 5N 751 23 5N 352 61 45N 751B 54RA 4 5N 751A 43OS 3 16 6N 751 23 6N 352 61 6N 751C 54RA 4 6N 751A 43OS 1 4...

Страница 21: ...OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB713SH Stroke 760 19 3 mm Hand held weight 2 50 lbs 1 1 kg Entire tool weight 7 50 lbs 3 4 kg Pull load 4 500 20 0 kN GB713 Stroke 760 19 3mm...

Страница 22: ...arately Catcher Bag Stem 704214 Sold Separately Air Bleeder Assembly 704153 Sold Separately Grip Gage 269G3 For CHERRYMAX and CHERRYLOCK fasteners Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS...

Страница 23: ...23 Rev 1 23 GB713SR 8 INSTALLATION TOOL S N 1024 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Страница 24: ...Riveter Tool Backpacks For 5ft hose Split System Tools Sold Separately DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION TEFLON IS...

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