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7/11 REV 10/14 

 

WARNING

 

Do not pull fastener unless it is placed

 

in an 

assembly, pin will eject forcibly

 

when pintail breaks 

off. Severe

 

personal injury may result. 

WARNING

 

Do not operate without Stat-O-Seal

 

(S572) and cap 

screws (402482). Pressurized

 

hydraulic oil may 

cause severe

 

personal injury.

 

WARNING

 

When operating, repairing or overhauling tool, wear 

approved eye protection. Do not look in front of 

nose assembly or rear of tool when installing 

fastener.

 

WARNING

 

Always disconnect tool from power source before 

performing any maintenance

 

to any tool or nose 

assembly.

 

  

WARNING

 

Do not operate if deflector, bottle,

 

catcher  bag or 

vacuum tube is

 

removed or damaged, broken

 

pintails may eject forcibly from rear of tool. Severe 

personal injury

 

may result. 

CAUTION

 

Ensure that nose assembly and tip

 

are properly 

matched for the

 

fastener being installed. 

CAUTION

 

Keep Nose Assemblies clean and free

 

of chips and 

debris. 

WARNING

 

Be sure there is adequate clearance for

 

tool and 

operator's hands before

 

proceeding. Keep fingers 

clear of any moving parts. Keep fingers clear from

 

fasteners and installed materials.

 

Severe personal 

injury may result.

 

WARNING

 

It is required to use hearing protection. A test was 

carried out in a simulated work environment where 

the background level was 73.2 dB (A). In this 

condition the max level was 81.5 dB (A). Therefore, 

it is required where prolonged use, hearing 

protection be used.

 

CAUTION

 

Do not use beyond the design intent. 

WARNING

 

Tool must be maintained in a safe working 

condition at all times and examined on a daily basis 

for damage or wear. Any repair should be done by 

qualified personnel trained on Gage Bilt 

procedures. 

WARNING

 

Where prolonged use is foreseen, it is 

recommended a tool balancer be used. Check 

suspension device to ensure that it is secure. 

WARNING

 

Do no use tool in explosive atmosphere. 

CAUTION

 

Tool is not to be used as a hammer. 

WARNING

 

Risk of crushing exists if nose assembly is not  

attached. 

WARNING

 

It is recommended tool be operated 50 out of every 

60 minutes, where prolonged use is expected. 

WARNING 

Shock: 

 

It is recommended operator wear a suitable glove 

during operation where prolonged use is expected. 

WARNING 

Air pressure not to exceed 100 psi (6.9 bar). 

SAFETY WARNINGS 

PLEASE READ THIS MANUAL BEFORE  

SERVICING OR USING THIS TOOL.  

  

WARNINGS: 

  

MUST BE UNDERSTOOD TO AVOID 

SEVERE PERSONAL INJURY 

CAUTIONS: 

  

SHOW CONDITIONS THAT WILL 

DAMAGE EQUIPMENT OR STRUCTURE 

WARNING

 

Ensure

 

that all connections are properly secured 

before connecting to power. 

Содержание GB713

Страница 1: ...E BILT MADE IN U S A GAGE BILT Inc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ...

Страница 2: ...sts 10 11 DEXRON III Oil Safety Data 12 Nose Assembly Selection Chart 13 EU Conformity and Warranty 14 SPECIFICATIONS Hand Held Weight 6 50 lbs 2 9 kg Air pressure req d 90 100 p s i 6 2 6 9 bar Air consumption 29 SCF cycle 8 21 L cycle Hydraulic oil Automatic Transmission Oil Dexron III or equivalent Setting stroke 760 19 3 mm Rated pull load 4 500 lbs 20 0 kN Noise level 81 5 dB A Vibration Test...

Страница 3: ...It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at all times and examined on a daily basi...

Страница 4: ...to the air piston assy is also moving down forcing hydraulic oil up and into the front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the air actuator assy is released Air pressure is th...

Страница 5: ...ead cylinder assy 713121 WARNING Rotate deflector away from operator and other persons working in the vicinity 3 Connect air hose to tool 3 8 minimum diameter air line is mandatory 90 p s i 6 2 bar is recommended and cycle tool a few times by depressing and releasing air actuator assy 704130 Clean dry air is recommended WARNING Ensure air hose is securely connected to avoid possible hose whipping ...

Страница 6: ...ts power source before performing maintenance WARNING Excessive contact with hydraulic oil and lubricants should be avoided WARNING Dispose of Hydraulic Oil in accordance with all environmental regulations applicable in your area WARNING Read MSDS documents for all applicable materials The performance of any tool depends upon good maintenance practices Following these minimal requirements for serv...

Страница 7: ... tool has been dismantled and reassembled take the following steps after depressing the air actuator assy 704130 AND DISCONNECTING THE AIR SUPPLY 1 Remove head cylinder assy 713121 from handle assy 744129 Slowly push piston 713211 completely forward 2 Fill handle assy 744129 and the oil passage on top of handle assy 744129 with automatic transmission oil Dexron III or equivalent When looking at th...

Страница 8: ...uld be 028 Clear and size or replace 3 NO OPERATION WHEN AIR ACTUATOR ASSY 704130 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be replaced 5 AIR BYPASS FROM VALVE HOUSING...

Страница 9: ...ved by the use of Service Kit 713122 which contains a complete set of o rings back up rings screws washers and gasket It is recommended that this service kit be kept available for spare parts 704214 CATCHER BAG SHOWN ABOVE IS SOLD SEPARATELY Part No Description 704149 Piston Rod Wrench 704150 Packing Plug Wrench 704151 Power Cylinder Tool 704152 Seal Guide 704153 Air Bleeder Ass y S1178 Valve Extr...

Страница 10: ...d cap 713217 Push against threaded end of piston 713211 to slide it out of head cylinder assy 713121 Be careful not to damage threads or cause burrs on polished piston 713211 surface The re assembly sequence is the opposite of disassembly See Filling and Bleeding instructions Apply Loctite 242 and torque the four button head cap screws 402479 uniformly to 40 inch lbs to prevent leakage around the ...

Страница 11: ...er 743131 To reassemble the handle assy 744129 reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packing plug 744118 to 45 foot lbs Attach the seal guide 704152 to the piston rod assy 744136 and tap the piston rod assy 744136 through the packing plug 744118 Attach air piston assy 744121 and flexlock nut 400559 Torque flexlock nut to 40 in...

Страница 12: ...e evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as ap...

Страница 13: ...FSET 204 SERIES NOSES REQUIRE 751204 ADAPTER 713152 STROKE LIMITER 1 INSTALLS 1 8 5 32 AND 3 16 DIAMETERS 2 ALUMINUM ONLY 3 105 P S I REQUIRED FOR MS90353 MS90354 4 THESE NOSES REQUIRE 713153 STROKE LIMITER 5 INSTALLS 5 32 3 16 AND 1 4 T RIVET CHERRYM AX AND M BC ARE REGISTERED TRADEM ARKS OF CHERRY AEROSPACE M ONOBOLT AND TLR ARE REGISTERED TRADEM ARKS OF AVDEL UK LIM ITED ASP IS A REGISTERED TRA...

Страница 14: ...e liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the cust...

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