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REV. 10/14 

11 

HANDLE

 

To inspect air cylinder bore, remove base cover (744124). Any further disassembly will require removal of the manifold handle (744303) first. 
For complete disassembly, start by removing base cover (744124). Next, holding tool upright, remove four screws (A-928). Lift manifold 
(744303)  from handle assy (744129) and set aside o'ring (S832) and gasket (704129). Empty all hydraulic oil into an approved container and 
dispose of in accordance with all environmental regulations applicable to your area. Place piston rod wrench (704149) down into top of power 
cylinder (743131) and into the hex of piston rod assy (744136). While holding this wrench, remove flexlock nut (400559) using a 7/16" socket 
wrench. Still holding piston rod wrench (704149), remove air piston assy (744121) using packing plug wrench (704150), by turning counter-
clockwise. When air piston assy (744121) is completely free from piston rod assy (744136), tap or push on the piston rod wrench (704149) to 
eject air piston assy (744121) from bottom of handle assy (744129). After removal of air piston assy (744121), slide piston rod assy (744136) 
back up to the end of its travel. Using packing plug wrench (704150) remove packing plug (744118). With packing plug removed, power cylin-
der (743131) can be removed by pushing on power cylinder tool (704151) when inserted into top of power cylinder (743131). 

 

To reassemble the handle assy (744129), reverse the above procedure, being certain that all o'rings are properly lubricated before installation.  
Torque packing plug (744118) to 45 foot lbs. Attach the seal guide (704152) to the piston rod assy (744136) and tap the piston rod assy 
(744136) through the packing plug (744118). Attach air piston assy (744121) and flexlock nut (400559) torque flexlock nut to 40 inch lbs. With 
the piston rod assy (744136) in the down position, fill oil passage on top of handle assy (744129) with automatic transmission oil, Dexron III or 
equivalent, when looking at top of handle assy (744129) the oil passage is the hole that has a counterbore for (S832) o'ring.  Replace gasket 
(704129) and o'ring (S832), just prior to replacing manifold-handle (744303). (See Filling & Bleeding instructions.)

 

AIR VALVE 

 

WARNING

Disconnect tool from its air source before disassembly.

 

 

To disassemble, first disconnect tool from its air source. Remove pin (744149) and muffler (744143). Insert valve extractor (S1178) into end of 
valve plug (744142) and pull it out. Using the same procedure, pull out valve spool assy (743142). NOTE: It should never be necessary to re-
move valve sleeve (743144) unless the ports in the valve sleeve (743144) are plugged from contaminated air. If ports are plugged, use needle 
nose pliers to grasp end of spring (744144), turning clockwise and pulling to dislodge from groove in casting. NOTE: Valve spring tool 
(744151) will facilitate the proper installation of the spring (744144), valve sleeve (743144) can be pulled out using valve sleeve removal tool 
(744152).

 

743131 - POWER

CYLINDER

403805 - O'RING

S892 - O'RING

S908 - BACK-UP RING

A-201 - O'RING

744136

PISTON ROD ASSY

(INCLUDES S908 AND A-201)

400784 - O'RING

743144 - VALVE
SLEEVE

744144 - SPRING

400779 - O'RING

743142 - VALVE SPOOL

ASSY

400785 - O'RING

744142 - VALVE PLUG

400785 - O'RING

744143 - MUFFLER

744149 - PIN

A-287 - O'RING

S115 - BACK-UP RING

A-271 - O'RING

744118 - PACKING PLUG

S115 - BACK-UP RING

A-287 - O'RING

S909 - BACK-UP RING

401462 - QUAD RING

S909 - BACK-UP RING

744121 - AIR PISTON ASSY

400559 - FLEXLOCK NUT

S12 - O'RING

744124 - BASE COVER

744129 - HANDLE ASSY

704313 - PLUG

704129 - GASKET

S832 - O'RING

A-928 - SOCKET

HEAD CAP SCREW (4)

A-249 - SWIVEL

S885 - RETAINING RING

Содержание GB703SR8VT

Страница 1: ... WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB703SR8VT INSTALLATION TOOL GAGE BILT MADE IN U S A GAGE BILT Inc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com ...

Страница 2: ...ed pull load 2 200 lbs 9 79 kN Vibration Tested No Hazards Found TABLE OF CONTENTS Description Page Warnings 3 Principle of Operation 4 How to use the GB703SR8VT 5 Description Maintenance and Hydraulic Thread Preparation 6 Filling Bleeding 7 Troubleshooting 8 Overhaul 9 Disassembly and Parts List 10 11 DEXRON III Oil Safety Data 12 Nose Assembly Selection Chart 13 14 EU Conformity and Warranty 15 ...

Страница 3: ... is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at all times and examined on a daily basis ...

Страница 4: ...lic oil up and into the front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the lever assy is released Air pressure is then built up inside of the handle assy causing the valve spool as...

Страница 5: ...lug from Swivel A 249 and screw in your air fitting 2 Connect air hose to tool 3 8 minimum diameter air line is mandatory 90 p s i 6 2 bar is recommended and cycle tool a few times by depressing and releasing lever assy 724017 Clean dry air is mandatory WARNING Ensure air hose is securely connected to avoid possible hose whipping 3 Disconnect air hose from tool 4 Select proper Nose Assembly screw ...

Страница 6: ... MUST read and understand all warnings and cautions WARNING Disconnect tool from its power source before performing maintenance WARNING Excessive contact with hydraulic oil and lubricants should be avoided WARNING Dispose of Hydraulic Oil in accordance with applicable regulations WARNING Read MSDS documents for all applicable materials The performance of any tool depends upon good maintenance prac...

Страница 7: ...nch When bleeding tool always keep the head cylinder assy 703134 higher than the handle assy 744129 2 Remove button head cap screw 402482 and stat o seal S572 from manifold handle 744303 Attach air bleeder assy 704153 to mani fold handle 744303 hole marked 3 in an upright position 3 Connect the tool to air supply and cycle tool 10 times holding the air actuator assy 704130 down for 2 3 seconds bet...

Страница 8: ...FROM VALVE HOUSING a If the spring 744144 breaks or dislodges air will flow freely through the muffler 744143 Replace or reset Valve spring installation tool 744151 is recommended b Check o rings on valve sleeve 743144 valve spool assy 743142 and valve plug 744142 If worn or damaged replace Valve sleeve removal tool 744152 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly comp...

Страница 9: ...s a complete set of o rings back up rings screws washers and gasket 704214 CATCHER BAG SHOWN ABOVE IS SOLD SEPARATELY 704214 STEM CATCHER BAG 704149 PISTON ROD WRENCH 704151 POWER CYLINDER TOOL 704152 SEAL GUIDE 704150 PACKING PLUG WRENCH 704153 BLEEDER BOTTLE 744251 VALVE SPRING INSTALLATION TOOL 744152 VALVE SLEEVE REMOVAL TOOL S1178 VALVE EXTRACTOR REMOVING 704130 AIR ACTUATOR ASSY CAUTION Air ...

Страница 10: ...akage around the gasket 704129 403764 O RING 401080 BACK UP RING 204304 SWIVEL ASSEMBLY 703007 SLEEVE EXTENSION 70856 JAM NUT 703013 DRAWBOLT EXTENSION 703011 TUBE 401089 BACK UP RING S834 O RING 703134 HEAD CYLINDER ASSY 405865 POLYSEAL 703607 PISTON S834 O RING 400788 O RING S829 O RING 401816 PLUG 400788 O RING O RING IN POLSYSEAL MUST FACE IN THIS DIRECTION A 663 HANGER 703560 HOSE GUARD NOT S...

Страница 11: ...r piston assy 744121 and flexlock nut 400559 torque flexlock nut to 40 inch lbs With the piston rod assy 744136 in the down position fill oil passage on top of handle assy 744129 with automatic transmission oil Dexron III or equivalent when looking at top of handle assy 744129 the oil passage is the hole that has a counterbore for S832 o ring Replace gasket 704129 and o ring S832 just prior to rep...

Страница 12: ...ndergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying non combustible absorbe...

Страница 13: ...UATION 1 SLIDE EVACUATION TUBE FOLLOWER THRU OPPOSITE ENDS OF FITTING UNTIL THE TOUCH AT APPROXIMATELY THE MIDDLE OF 703533 UNION 2 TIGHTEN NUTS ASSEMBLY INSTRUCTIONS FOR 703589 NATURAL 703595 RED 703596 GREEN EVACUATION TUBE ASSEMBLY INSTRUCTIONS FOR XX 703 18SRV XX 734A 20SRV XX 743 24SRV ITEM 1 NOSE TIP SEE TABLE 1 10757 ANVIL HOLDER 20518 COLLET 405371 SPRING 70820 NUT 30617 JAW SET ITEM 2 FOL...

Страница 14: ...N 3NP 703 18SRV 1 5N 703 18SRV 2 MONOBOLT RIVET PLASTIC SPLIT RIVET TABLE 1 T RIVET 10248 10205 A VEX KLA M P TITE HEM LOK A ND M ONOB OLT A RE REGISTERED TRA DEM A RKS OF A VDEL UK LIM ITED M A GNA LOK A ND M A GNA B ULB A RE REGISTERED TRA DEM A RKS OF A LCOA INC ULTRA GRIP IS A REGISTERED TRA DEM A RK OF EM HA RT TEKNOLOGIES T RIVET IS A REGISTERED TRA DEM A RK OF CHERRY A EROSP A CE FA STENERS...

Страница 15: ...le for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the customer T...

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