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7

 

Rev. 4/23

 

GB703SR8V INSTALLATION TOOL.

 

 

When the lever assembly is depressed, the pressurized air inside of the tool is released allowing spring pressure to move the valve 

spool assembly causing the air to be redirected. The air is directed to the top of the air piston assembly, moving it in a downward direction. 

The air below the air piston assembly is then directed through the valve sleeve and exhausted out of the bottom of the tool. Simultaneously, 

the piston rod assembly connected to the air piston assembly is also moving down, forcing hydraulic oil up and into the front side of the 

head cylinder, causing the piston to move to the rear of the head cylinder. The internal components of the attached nose assembly are 

also moving with the piston to start the fastener installation. When the fastener installation is completed, the lever assembly is released. 

Air pressure is then built up inside of the handle assembly causing the valve spool assembly to return to its original position and 

reversing the sequence redirecting the oil to the rear of the head cylinder, causing the piston to move to the forward position.

 

PRINCIPLE OF OPERATION

 

Images may not reflect actual tool

 

PULL Cycle

 

RETURN Cycle

 

Pressurized Oil

 

Unpressurized Oil

 

Pressurized Air

 

Unpressurized Air

 

Air Piston 

 

moves up

 

Air Piston 

 

moves down

 

Piston Rod Assembly 

moves up

 

Piston Rod Assembly 

moves down

 

Air exhaust

 

Air exhaust when lever 

assembly depressed

 

Air exhaust

 

Содержание GB703SR8V

Страница 1: ...WIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB703SR8V INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www...

Страница 2: ...n of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB703SR8V 8 How to use the GB703SR8V 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Troubleshooting How...

Страница 3: ...or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any...

Страница 4: ...68 kg It has a 780 19 81 mm fastener setting stroke The GB703SR8V split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 p s i 6 2 bar providing maximum efficienc...

Страница 5: ...S Lever Assembly Actuator Head Cylinder Assembly Nose Assembly Air Line Hydraulic Hose Pull Handle Assembly Air Inlet Vacuum Tube Image may not reflect actual tool Vacuum Vacuum Bottle Bushing assembl...

Страница 6: ...consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is in place and in good working...

Страница 7: ...on to move to the rear of the head cylinder The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is c...

Страница 8: ...and all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer...

Страница 9: ...there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may...

Страница 10: ...ify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary Cycle the tool several times to assure there are no leaks during use See...

Страница 11: ...704129 button head cap screws A 928 and manifold handle 744303 to handle assembly 744129 keeping hydraulic hose A 317 towards plug 704313 Torque button head cap screws A 928 to 40 inch lbs 4 52 Nm 4...

Страница 12: ...o seal S572 and torque to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 8 Connect air supply Cycle tool ten times and check stroke of 780 19 81 mm using instructions a thru c and diagrams below We r...

Страница 13: ...leeve 743144 valve spool assembly 743142 and valve plug 744142 If worn or damaged replace Valve sleeve removal tool 744152 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly compon...

Страница 14: ...not look in front of tool or rear of tool when installing fastener WARNING Use only Gage Bilt hydraulic hoses and couplings or equivalent rated for 5 000 psi 344 8 bar working pressure WARNING Ensure...

Страница 15: ...including pin 2 With actuator lever assembly 724017 removed insert a 5 8 open end box wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove w...

Страница 16: ...ssembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 740136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 Wi...

Страница 17: ...17 Rev 4 23 GB703SR8V INSTALLATION TOOL PARTS LIST...

Страница 18: ...18 Rev 4 23 GB703SR8V INSTALLATION TOOL PARTS LIST...

Страница 19: ...is material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if yo...

Страница 20: ...NCLUDED WITH TOOL UNLESS TOOL WAS ORDERED SET UP FOR A SPECIFIC RIVET 2 NOSE ASSEMBLIES WITH A 734A OR 743 24 DESIGNATION I E 8N 743 24SRV MUST BE ORDERED AS COMPLETE NOSE ASSEMBLY 3 ALUMINUM RIVET ST...

Страница 21: ...er GB703 series installation tools fastener specific by adding the appropriate suffix see selection chart Standard SH tools are equipped with 8ft 2 4 m hydraulic hose assemblies Standard SR tools are...

Страница 22: ...2 Series Nose Assemblies to GB703 Tool Sold Separately Fill Bottle 745263 Sold Separately GB703SH Stroke 780 19 8 mm Hand held weight 2 00 lbs 9 kg Entire tool weight 7 25 lbs 3 3 kg Pull load 2 200 9...

Страница 23: ...23 Rev 4 23 GB703SR8V INSTALLATION TOOL This page intentionally left blank...

Страница 24: ...ly DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION TEFLON IS A RE...

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