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10

 

12/09 REV. 4/23

 

 

 

GB703SH S/N: 1403 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

TORQUE SPECIFICATIONS

 

Button Head Cap Screws (A

-

928) = 40 inch lbs. (4.52 Nm).

 

Socket Head Cap Screws (402479) = 40 inch lbs. (4.52 Nm).

 

Flexlock Nut (400559) = 40 inch lbs. (4.52 Nm).

 

Packing Plug (744118) = 45 foot lbs. (61 Nm).

 

End Cap (703114) = 45 foot lbs. (61 Nm).

 

Button Head Cap Screws (402482) = 35 

-

 40 inch lbs. (3.95 

-

 4.52 Nm). 

(Do NOT over

-

tighten).

 

DAILY MAINTENANCE

 

 

WARNING

Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or  

 

                      wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures.

 

 

WARNING

Excessive contact with hydraulic oil and lubricants must be avoided. 

 

 

WARNING:

 

Maintenance personnel 

MUST

 

read and understand all warnings and cautions.

 

 

WARNING

:

 

Disconnect tool from its power source before performing maintenance, cleaning or when replacing worn or 

 

 damaged components. Severe personal injury may occur if power source is not disconnected. 

 

 

WARNING: 

Read material Safety Data Sheet documents for all applicable materials.

 

Note: 

 

• 

Dispose of hydraulic oil in accordance with manufacture safety datasheet.

 

• 

All tool materials are recyclable except rubber o

rings, seals and wipers.

 

 

The performance of any tool depends upon good maintenance practices. Following these minimal requirements daily will extend the 

life of your tool.

 

 

  * Only use a clean dry air supply set at 90 

-

 100 p.s.i. (6.2 

-

 6.9 bar) Max. equipped with a filter

-

regulator to prevent  wear.

 

 

 

* Check tool and nose assembly for damage. (Replace/Repair if necessary). See Overhaul pgs. 14 

-

 16 for tool repair.

 

 

  * Inspect hoses and couplings for wear, damage and leaks. (Replace/Repair if necessary). (

See hydraulic thread preparation below).

 

 

* Verify that hydraulic hose fittings and couplings, air and electrical connections are secure. Tighten, Replace or Repair if necessary.

 

    (

See hydraulic thread preparation below).

      

 

 

  * Cycle the tool several times to assure there are no leaks during use.

 

 

  * Keep hydraulic system free of dirt. 

 

 

  * Proper care by operators is necessary in maintaining full productivity and reducing downtime.

 

 

  

* Keep nose assemblies, especially jaws, clean and free of chips and debris. Lube jaws and collet surfaces that jaws ride on with 

 

     light machine oil on a daily basis.

 

 

* All Screwed End Caps, Base Covers, Air Fittings, Air Actuators, Screws and Nose Assemblies are to be examined at the end of each 

working shift to check that they are secure.

 

 

  * For a complete overhaul, service tool kit (GB740SHTK) is recommended. See overhaul pg. 14.

 

 

WEEKLY MAINTENANCE

 

 

• 

Keep the hydraulic system full and free of air by using the air bleeder assembly (704153) on a weekly basis or as needed. (See 
Filling and Bleeding procedures pgs. 11 

-

 12).

 

 

 

SEE TROUBLESHOOTING (PG.13) AND OVERHAUL PGS. 14 

-

 16 FOR FURTHER GUIDANCE.

 

 

CLEANING AND LUBRICATING PROCEDURE

 

Image may 

not reflect 

actual tool

 

Daily cleaning and lubrication of nose assembly will greatly reduce downtime and increase life of components. Using sewing machine 

oil, or an equivalent cleaner/lubricant, follow instructions below.

 

HYDRAULIC THREAD PREPARATION

 

IMPORTANT:

 

Be sure to use thread sealant on all hydraulic fittings, Loctite® 545 or equivalent or a non

-

hardening Teflon® thread 

compound such as Slic

-

tite®. Tighten until fitting feels snug and then continue to tighten 1/2 to 1 full turn. 

CAUTION:

 Over tightening 

can easily distort the threads. DO NOT USE TEFLON® TAPE.

 

CAUTION:

 

Teflon® tape is an excellent thread sealer, however, if it is not 

properly applied, pieces of Teflon® may enter the hydraulic system and cause a malfunction or damage. 

 

LUBRICATING 

 

 

Lubricate nose assembly after each cleaning

 

and as often as needed.

 

 

1.

 

Disconnect tool vacuum line (if equipped).

 

 

2.   Point nose assembly into oil as shown.

 

 

3.   Cycle tool 8 

-

 10 times and wipe dry.

 

CLEANING 

 

 

Clean nose assembly daily or as often as needed.

 

 

1.

 

Dip into mineral spirits or similar solvent to clean jaws 

and wash away metal chips and debris. DO NOT allow 

jaws to come in contact with other solvents. DO NOT let 

jaws soak. Dry jaws immediately.

 

 

2. 

 

Disassemble nose assembly and use a sharp 

pick

 

   

to remove embedded particles from grooves of jaws.

 

Содержание GB703SH

Страница 1: ...L US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA S...

Страница 2: ...tion and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB703SH 8 How to use the GB703SH 9 Maintenance and Hydraulic Thread Preparation 10...

Страница 3: ...or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is...

Страница 4: ...er assembly when held in hand weighs 4 5 lbs 2 0 kg The entire split handle installation tool weighs 10 lbs 4 5 kg It has a 780 19 8 mm fastener setting stroke The GB703SH split handle installation to...

Страница 5: ...BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Lever Hanger Bleed Screw Air Inlet Air Line Return Hydraulic Hose Pull Nose Assembly Pintail Deflector Image may not reflect actual tool Hea...

Страница 6: ...ect maintain and replace the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is...

Страница 7: ...the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston...

Страница 8: ...use the assembly power tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and...

Страница 9: ...their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials S...

Страница 10: ...during use Keep hydraulic system free of dirt Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies especially jaws clean and free of chips...

Страница 11: ...op Set head cylinder assembly 703150 over a small bucket or can Completely fill up fill bottle 745263 6 Remove button head cap screw 402482 and stat o seal S572 from manifold handle 744303 hole 4 and...

Страница 12: ...5 4 52 Nm Do not over tighten 8 Connect air supply Cycle tool ten times and check stroke of 780 19 8 mm using instructions a thru c and diagrams below We recommend using dial calipers a With the lever...

Страница 13: ...743142 may be blocked or damaged Hole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN LEVER 704345 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts b D...

Страница 14: ...ubriplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by util...

Страница 15: ...ssembly sits flush against pin diameter in hole HOLE FOR POPPET VALVE ASSEMBLY HOLE FOR PIN PROTRUDING FROM HANDLE ASSEMBLY REMOVING POPPET VALVE ASSEMBLY 703651 1 Loosen and remove set screw and leve...

Страница 16: ...om of handle assembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing pl...

Страница 17: ...17 12 09 REV 4 23 GB703SH S N 1403 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Страница 18: ...18 12 09 REV 4 23 GB703SH S N 1403 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Страница 19: ...pounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop t...

Страница 20: ...4 2 8T TLR RIVET 1 4 8TLR 743 24 2 8TLR 3 16 C6 734A 20 2 5 C6 1 4 4 C8 734A 20 2 5 C8 3 16 PH6 734A 20 2 5 PH6 1 4 4 PH8 734A 20 2 3 5 PH8 2 NOSE ASSEMBLIES WITH A 743 24 AND 734A 20 DESIGNATION I E...

Страница 21: ...s two varieties see below Order GB703 series installation tools fastener specific by adding the appropriate suffix see selection chart Standard SH tools are equipped with 8ft 2 4 m hydraulic hose asse...

Страница 22: ...ted areas by increasing the overall length of the nose assembly They fit directly on the GB703 Installation Tool L Part Number Equivalent to 2 703002 743A50 4 703004 6 703006 703751 Adapter Assembly S...

Страница 23: ...23 12 09 REV 4 23 GB703SH S N 1403 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Страница 24: ...r Kits Available Sold Separately Split Riveter Tool Backpacks For 5ft hose Split System Tools Sold Separately DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LUBRIPLATE IS A REGISTERED...

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