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7/21 REV 8/21 

 

 

GB106 16V BATTERY INSTALLATION TOOL SN: 1067 AND ABOVE 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

SAFETY WARNINGS 

GENERAL SAFETY RULES: 

 

1.  For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the  

  assembly power tool for non-threaded mechanical fasteners. 

2. Only qualified and trained operators should install, adjust or use the assembly power 

  tool for non threaded mechanical fasteners. 

3. Do not modify this assembly power tool for non-threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator. 

4. Do not discard safety instructions; give them to the operator. 

5. Do not use assembly power tool for non-threaded mechanical fasteners if it has been damaged. 

6. Tools shall be inspected periodically to verify all ratings and markings required are 

legible. The employer/user shall contact the manufacturer to obtain replacement 

marking labels when necessary.

 

 

 

PROJECTILE HAZARDS: 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories. 

2. Be aware that failure of the workpiece or accessories, or even the inserted tool/nose 

assembly itself can generate high-velocity projectiles. 

3. Always wear impact resistant eye protection during operation of the tool. The grade of 

protection required should be assessed for each use. 

4. The risk to others should also be assessed at this time. 

5. Ensure that the workpiece is securely fixed. 

6. Check that the means of protection from ejection of fastener and/or stem is in place 

  and operative (such as the deflector or collection bottle). 

7. If the mandrel collecting containers can be fitted, ensure they are properly connected 

  and used correctly. By-passing of the safety switch is prohibited. 

8. Forcible ejection of the mandrel from the front of the nose assembly is possible. 

 

 

ELECTRICAL HAZARDS: 

 

1.  The plug must not be altered in any way. Do not use adapter plugs in conjunction with 

earthed fast chargers. 

2.  Avoid physical contact with ungrounded surfaces, such as pipes, heaters, cookers or 

refrigerators. 

3.  Keep installation tools away from water or rain. The ingress of water into the installation 

tool increases the risk of electrical shock. 

3. Do not misuse the cable, e.g. for carrying or hanging the fast charger or for pulling the 

  plug out of the socket. Keep the cable away from heat, oil, sharp edges or moving 

  parts. Damage or twisted cables increase risk of electric shock. 

4. When using the installation tool outdoors, use for the fast charger only extension 

  cords that are also suitable for outdoor use. This will reduce risk of electric shock. 

5. If the use of the installation tool in a damp environment is unavoidable, use for the fast 

  charger a residual current circuit breaker to avoid risk of shock. 

6. The plug of the setting tool must fit properly into the plug socket. Modified plugs and   

     non matching plug sockets increase the risk of an electric shock. 

OPERATING HAZARDS: 

 

  1. Use of tool can expose the operator’s hands to hazards, including crushing, impacts, 

   cuts, abrasions and heat. Wear suitable gloves to protect hands. 

  2. Operators and maintenance personnel shall be physically able to handle the bulk, 

   weight and power of the tool. 

  3. Hold the tool correctly; be ready to counteract normal or sudden movements and      

 have  both hands available. 

  4. Maintain a balanced body position and secure footing. 

  5. Release the start-and-stop device in the case of interruption of energy supply. 

  6. Use only lubricants recommended by the manufacturer. 

  7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting   

 of normal or unexpected movement of the tool. 

  8. If the tool is fixed to a suspension device, make sure that fixation is secure. 

  9. Beware of the risk of crushing or pinching if nose equipment is not fitted. 

10. Due to the tool weight, it is recommended safety shoes be worn during operation. 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected. 

 

 

REPETITIVE MOTIONS HAZARDS: 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body. 

2. While using the tool, the operator should adopt a comfortable posture while maintaining 

a secure footing and avoiding awkward or off balanced postures. The operator should 

change posture during extended tasks; this can help avoid discomfort and fatigue. 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

  throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

  signs should not be ignored. The operator should tell the employer and consult a 

  qualified health professional. 

 

 

ACCESSORY HAZARDS: 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory. 

2. Use only sizes and types of accessories recommended by the manufacturer. Do not 

use other types or sizes of accessories. 

 

 

WORKPLACE HAZARDS: 

 

1.  Do not work with the installation tool in a potentially explosive atmosphere where 

there may be flammable liquids, gases or dusts. Installation tools generate sparks 

that could ignite dusts or vapors. 

2.  Keep children and other persons away when working with the installation tool. If 

distracted, you may lose control of the installation tool. 

3.  Do not use the installation tool when you are tired or under the influence of drugs, 

alcohol or medication. Severe personal injury could result. 

4.  Be careful, pay attention to what you are doing and work sensibly when using the 

installation tool. 

 

 

NOISE HAZARDS: 

 

1.  Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential. 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

  to prevent workpieces from “ringing”. 

3. Use hearing protection in accordance with employer's instructions and as required by 

  occupational health and safety regulations. 

4. Operate and maintain the assembly power tool for non-threaded mechanical fasteners 

  as recommended in the instruction handbook, to prevent an unnecessary increase in 

  the noise level. 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

  instruction handbook, to prevent an unnecessary increase in noise. 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

  order when the power tool is being operated. 

 

 

VIBRATION HAZARDS: 

 

1. Exposure to vibration can cause disabling damage to the nerves and blood supply of 

  the hands and arms. 

2. Wear warm clothing when working in cold conditions and keep your hands warm and dry. 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

  hands, stop using the assembly power tool for non-threaded mechanical fasteners, 

  tell your employer and consult a physician. 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

  can then be used to support the tool. 

 

TERMS AND SYMBOLS 

- Product complies with requirements 

- Hearing protection and eye protection 

 WARNINGS 

Must be understood to avoid severe  

  

 

personal injury.

 

 

 CAUTIONS 

show conditions that will damage equip-

  

ment and/or structure.

 

 

Notes 

are reminders of required procedures. 

 

- Read manual prior to using equipment  

- Wear safety boots 

Содержание GB106 Series

Страница 1: ...IGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA GB106 SERIES GB106 Includes 1 VP1309 2Ah Battery GB106 2 Includes 2 VP1309 2Ah Batteries S N 1067 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Страница 2: ...R ALL OTHER SERIAL NUMBERS TABLE OF CONTENTS Page Warranty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB106 8 10 How to use the GB106 11 Maintenance 12 Troubleshooting 13 Parts Lists 14 Alternate Tools Accessories 16 ...

Страница 3: ...eller Sellers obligation under this warranty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or ...

Страница 4: ...harger Output Voltage V DC 7 0 to 21 0 Charger Output Current Ah 4 Charger Working Temp F C 32 F 104 F 0 C 40 C Charger charging time to 22 30 minutes 90 100 Charger weight w o cable 55 lbs 0 25 kg ENVIRONMENTAL USE WARNING Do not operate in an explosive atmosphere The GB106 can be operated between 23 F 113 F 5 C 45 C DESCRIPTION WARNING Any other use is forbidden The GB106 is a battery operated 1...

Страница 5: ...GE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Images may not reflect actual tool Nose Tip Mandrel Collection Bottle Actuator Assy Riveting Point Light white LED Battery Lock Release Latch Hanger Hole Battery with charging status indication Universal Quick Charger Nose Assy ...

Страница 6: ... likely for these positions not to allow counteracting of normal or unexpected movement of the tool 8 If the tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of...

Страница 7: ... an electronic actuator assembly to send a signal to the motor When the actuator assembly is depressed the gear on the motor spins the gear on the gear box assy retracting the nose assembly collet This action causes the jaws to clamp on the fastener pintail and pull the sheets together Further force breaks the pintail off When the actuator is released the tool moves back to its starting position T...

Страница 8: ...tention immediately if liquid gets into eyes or burns occur WARNING Do not use in explosive atmosphere WARNING Charge the batteries only in chargers recommended by the manufacturer Risk of fire or explosion if batteries used on non manufacturer chargers WARNING Use only the specified batteries in the tool The use of other batteries could result in injury or fire WARNING Keep battery VP1309 when no...

Страница 9: ...s Safety Switch Cover Cap VP1321 Images may not reflect actual tool Preparing the Installation Tool GB106 1 Attach the mandrel collection bottle VP1002 by turning to the right Note Tool will not function without mandrel collection bottle VP1002 or cover cap VP1321 attached See safety switch below 2 Push the battery VP1309 into the foot of the installation tool from the front and ensure it is prope...

Страница 10: ...ash 2 sec and release again Press the actuator assy VP1316 briefly and the tool moves to its starting position again HOW TO SET UP THE GB106 Cont BELT CLIP VP1322 SCREW SLOTS FOR BELT CLIP VP1322 2X Image may not reflect actual tool Battery VP1309 Storage 1 Protect the battery VP1309 from moisture and liquids Do not leave in car e g in the summer 2 Store the battery VP1309 only in optimum temperat...

Страница 11: ...moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool WARNING Do not pull fastener in the air Personal injury from fastener ejecting may occur WARNING Do not use as a hammer If improperly used or damaged liquid can escape from the battery causi...

Страница 12: ...0 000 fasteners depending on the fastener type by the maintenance personnel Changing the jaws should be done by the maintenance personnel when the fastener can no longer be set in one stroke Changing the anvil insert should be done by the maintenance personnel every 25 000 to 50 000 fasteners Full inspection should be done every 300 000 fasteners or once a year by qualified trained maintenance per...

Страница 13: ...ATION TOOL COMPLETES THE CYCLE THEN STOPS a The battery VP1309 is dead The tool is protected by a protection circuit The LED lights up yellow Replace the battery with a fully charged one The yellow LED goes out and you can continue working 3 THE INSTALLATION TOOL DOESN T WORK WITH A FULLY CHARGED BATTERY a Ensure mandrel collection bottle VP1002 or cover cap VP1321 is securely mounted and fully en...

Страница 14: ...P1048 STANDARD NOSEPIECE 2 4mm 1 23a VP1002 MANDREL CONTAINER L 8 0 CM 1 8b VP1049 STANDARD NOSEPIECE 3 0 3 2mm 1 23b VP1324 MANDREL CONTAINER S 5 5 CM 1 8c VP1050 STANDARD NOSEPIECE 4mm 1 24 VP1488 MANDREL SAFETY SWITCH COVER PLATE 1 8d VP1051 STANDARD NOSEPIECE 4 8 5mm 1 25 VP1429 MANDREL SAFETY SWITCH LEVER SPRING 1 9 VP1316 TRIGGER AND PRESSURE SPRING 1 26 VP1430 MANDREL SAFETY SWITCH SWITCH C...

Страница 15: ...15 7 21 REV 8 21 GB106 16V BATTERY INSTALLATION TOOL SN 1067 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Страница 16: ... 5 32 3 9 mm thru 1 4 6 3 mm Contact Gage Bilt for nose assy options GB108 Blind rivets 3 32 2 4 mm thru 1 4 6 3 mm diameter GB128 1 4 6 3 mm thru 5 16 7 9 mm diameter seal plug GB116RN Rivet nuts M4 M10 M3 M12 Optional Rivet studs M4 M8 Process Monitoring GB101S Blind rivets 3 32 2 4 mm thru 5 32 4 0 mm diameter Process Monitoring GB106B Blind rivets 3 32 2 4mm thru 3 16 4 8 mm diameter Brushless...

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