background image

12 

7/21 REV 8/21 

 

 

GB106 16V BATTERY INSTALLATION TOOL SN: 1067 AND ABOVE 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

DAILY MAINTENANCE 

 

WARNING

:  

Do not use tool if switch is defective. 

 

 

WARNING

:  

Keep installation tool out of the reach of children when not in use.

 

 

WARNING:

  

Maintenance personnel 

MUST

 

read and understand all warnings and cautions.

 

 

 

WARNING:  

Disconnect battery before performing maintenance, cleaning or when replacing worn or damaged components.  

 

 

Severe personal injury may occur if power source is not disconnected. 

 

 

WARNING:  

Read SDS documents for all applicable materials.  

 

WARNING:  

Installation tool must be repaired only by qualified specialist personnel and only with original spare parts. This  

 

 

 

will ensure the safety of the installation tool is maintained. 

 

The performance of any tool depends upon good maintenance practices. Following these minimal requirements daily will extend the 

life of your tool. 

 

  *An installation tool that can no longer be switched on or off is dangerous and must be repaired. 

 

  *Maintain installation tools with care. Check that moving parts function correctly and do not jam. 

 

  *Check that parts are not broken or damaged in such a way that the function of the installation tool is impaired.

 

 

 *Have damaged parts repaired before using the tool. Accidents are caused by poorly serviced tools. 

 

 *Use installation tool, accessories, attachments, etc. only as described in these instructions. 

 

 *Give consideration to the working conditions and the work to be carried out. The use of tools for other than intended applications 

  can lead to dangerous situations. 

 

 *Visual inspection of the installation tool should be done daily by the maintenance personnel. 

 

 *Battery charge state should be done daily by the maintenance personnel. 

 

 *Cleaning and lubricating the clamping jaws should be done between 1,000 and 10,000 fasteners depending on the fastener type, by 

  the maintenance personnel. 

 

 *Changing the jaws should be done by the maintenance personnel when the fastener can no longer be set in one stroke. 

 

 *Changing the anvil insert should be done by the maintenance personnel every 25,000 to 50,000 fasteners. 

 

 *Full inspection should be done every 300,000 fasteners or once a year by qualified trained maintenance personnel or by Gage Bilt. 

Depending on the mandrel material, shear force and surface finish, the clamping jaws have to be cleaned and replaced at regular intervals.   

CLEANING AND LUBRICATING THE CLAMPING JAWS 

 

 

 

4.   Clean the inside and outside of collet. Grease the inside lightly 

    with graphite grease using a brush. 

 

5.  Place jaw set into the collet. 

 

6.  Install collet with jaws back onto tool and reassemble nose 

 

assembly per data sheet instructions. 

 

Clean nose assembly daily or as often as needed. 

 

1.   Loosen and remove the anvil assembly using a combination 

    wrench.  

 

2.  Loosen and remove collet from adapter using two wrenches 

and remove the 3 piece jaw set from the collet. 

 

3.   Clean jaws and inspect for wear. Replace if necessary.  

    Use a sharp “pick” to remove embedded particles from  

    grooves of jaws.

 

Battery Disposal: 

 

1.  Do not throw the battery (VP1309) into the domestic waste, fire or water. 

 

2.  Batteries/ rechargeable batteries are collected and recycled or disposed of in an eco-friendly manner. 

 

For EU countries only: 

 

1.  In accordance with Directive 91/157/EEC, defective old batteries must be recycled. Batteries that can no longer be used can be 

 

returned to your dealer. 

 

Disposal of Installation Tool and Quick Charger:

 

 

1.  Installation tools, chargers, accessories and packaging's should be recycled in an eco-friendly manner. 

 

2.  Do not throw tools into the domestic waste.  

 

For EU countries only: 

 

1.  In accordance with European Directive 2002/96/EC on Waste Electrical and Electronic Equipment and implementation in national 

 

law, Installation tools must be collected separately and recycled in an eco-friendly manner at the end of the useful life. 

Содержание GB106 Series

Страница 1: ...IGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA GB106 SERIES GB106 Includes 1 VP1309 2Ah Battery GB106 2 Includes 2 VP1309 2Ah Batteries S N 1067 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Страница 2: ...R ALL OTHER SERIAL NUMBERS TABLE OF CONTENTS Page Warranty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB106 8 10 How to use the GB106 11 Maintenance 12 Troubleshooting 13 Parts Lists 14 Alternate Tools Accessories 16 ...

Страница 3: ...eller Sellers obligation under this warranty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or ...

Страница 4: ...harger Output Voltage V DC 7 0 to 21 0 Charger Output Current Ah 4 Charger Working Temp F C 32 F 104 F 0 C 40 C Charger charging time to 22 30 minutes 90 100 Charger weight w o cable 55 lbs 0 25 kg ENVIRONMENTAL USE WARNING Do not operate in an explosive atmosphere The GB106 can be operated between 23 F 113 F 5 C 45 C DESCRIPTION WARNING Any other use is forbidden The GB106 is a battery operated 1...

Страница 5: ...GE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Images may not reflect actual tool Nose Tip Mandrel Collection Bottle Actuator Assy Riveting Point Light white LED Battery Lock Release Latch Hanger Hole Battery with charging status indication Universal Quick Charger Nose Assy ...

Страница 6: ... likely for these positions not to allow counteracting of normal or unexpected movement of the tool 8 If the tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of...

Страница 7: ... an electronic actuator assembly to send a signal to the motor When the actuator assembly is depressed the gear on the motor spins the gear on the gear box assy retracting the nose assembly collet This action causes the jaws to clamp on the fastener pintail and pull the sheets together Further force breaks the pintail off When the actuator is released the tool moves back to its starting position T...

Страница 8: ...tention immediately if liquid gets into eyes or burns occur WARNING Do not use in explosive atmosphere WARNING Charge the batteries only in chargers recommended by the manufacturer Risk of fire or explosion if batteries used on non manufacturer chargers WARNING Use only the specified batteries in the tool The use of other batteries could result in injury or fire WARNING Keep battery VP1309 when no...

Страница 9: ...s Safety Switch Cover Cap VP1321 Images may not reflect actual tool Preparing the Installation Tool GB106 1 Attach the mandrel collection bottle VP1002 by turning to the right Note Tool will not function without mandrel collection bottle VP1002 or cover cap VP1321 attached See safety switch below 2 Push the battery VP1309 into the foot of the installation tool from the front and ensure it is prope...

Страница 10: ...ash 2 sec and release again Press the actuator assy VP1316 briefly and the tool moves to its starting position again HOW TO SET UP THE GB106 Cont BELT CLIP VP1322 SCREW SLOTS FOR BELT CLIP VP1322 2X Image may not reflect actual tool Battery VP1309 Storage 1 Protect the battery VP1309 from moisture and liquids Do not leave in car e g in the summer 2 Store the battery VP1309 only in optimum temperat...

Страница 11: ...moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool WARNING Do not pull fastener in the air Personal injury from fastener ejecting may occur WARNING Do not use as a hammer If improperly used or damaged liquid can escape from the battery causi...

Страница 12: ...0 000 fasteners depending on the fastener type by the maintenance personnel Changing the jaws should be done by the maintenance personnel when the fastener can no longer be set in one stroke Changing the anvil insert should be done by the maintenance personnel every 25 000 to 50 000 fasteners Full inspection should be done every 300 000 fasteners or once a year by qualified trained maintenance per...

Страница 13: ...ATION TOOL COMPLETES THE CYCLE THEN STOPS a The battery VP1309 is dead The tool is protected by a protection circuit The LED lights up yellow Replace the battery with a fully charged one The yellow LED goes out and you can continue working 3 THE INSTALLATION TOOL DOESN T WORK WITH A FULLY CHARGED BATTERY a Ensure mandrel collection bottle VP1002 or cover cap VP1321 is securely mounted and fully en...

Страница 14: ...P1048 STANDARD NOSEPIECE 2 4mm 1 23a VP1002 MANDREL CONTAINER L 8 0 CM 1 8b VP1049 STANDARD NOSEPIECE 3 0 3 2mm 1 23b VP1324 MANDREL CONTAINER S 5 5 CM 1 8c VP1050 STANDARD NOSEPIECE 4mm 1 24 VP1488 MANDREL SAFETY SWITCH COVER PLATE 1 8d VP1051 STANDARD NOSEPIECE 4 8 5mm 1 25 VP1429 MANDREL SAFETY SWITCH LEVER SPRING 1 9 VP1316 TRIGGER AND PRESSURE SPRING 1 26 VP1430 MANDREL SAFETY SWITCH SWITCH C...

Страница 15: ...15 7 21 REV 8 21 GB106 16V BATTERY INSTALLATION TOOL SN 1067 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Страница 16: ... 5 32 3 9 mm thru 1 4 6 3 mm Contact Gage Bilt for nose assy options GB108 Blind rivets 3 32 2 4 mm thru 1 4 6 3 mm diameter GB128 1 4 6 3 mm thru 5 16 7 9 mm diameter seal plug GB116RN Rivet nuts M4 M10 M3 M12 Optional Rivet studs M4 M8 Process Monitoring GB101S Blind rivets 3 32 2 4 mm thru 5 32 4 0 mm diameter Process Monitoring GB106B Blind rivets 3 32 2 4mm thru 3 16 4 8 mm diameter Brushless...

Отзывы: