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Product User Manual

Page 18

EPRI Commercial Microwave Fabric Dryer

Gerling Applied Engineering, Inc.

Modesto, CA

screen then it will gradually reduce the flow of exhaust air to the
sensors, thus reducing their sensitivity.

To prevent continual accumulation of lint on the sensor screen the
lint is burned off at the end of every drying cycle by applying an
electrical current through the screen. This current is high enough to
cause the lint to smolder but not ignite into an open flame. The
burn-off period occurs after the blower stops so that the flow of air
does not prevent the burn-off temperature from being reached. The
lint ash is then carried away by the exhaust air at the start of the
next drying cycle.

Low Voltage Power Supplies

Several low voltage power supplies provide power to various
control circuits. These power supplies are on whenever line power
is connected to the CMFD and the main circuit breaker is turned on.
Their functions are described as follows:

  24 VDC Power Supply – This power supply is the primary

source of control power to the CMFD. Several devices are
powered by this supply directly while others are powered
through additional circuitry. Devices connected to the output of
this power supply are protected by a 5 Amp fuse.

  Gas Sensor Power Supply – This power supply is dedicated to

only the gas sensors to p5 VDC for heater power and
+10 VDC for signal power. This dedication is necessary to
maintain stability of the supply voltages to help prevent erratic
performance of the sensors.

  Voltage Regulators – Two voltage regulators p15 VDC

to the humidity sensor and +5 VDC to the microprocessor and
various other devices and circuitry.

Drive Motors

Two different electric motors are used to drive the blower and dryer
basket. Both motors operate simultaneously during all periods of
dryer operation except when the buzzer is on (fault or end-of-cycle)
and during the sensor lint screen burn-off.

The blower is driven by a fixed speed AC motor while the basket is
driven by a variable speed DC motor. The speed of the basket
motor, and thus the basket rotation speed, can be varied by
adjusting a trimming potentiometer (R10) located near the bottom
edge of the microprocessor interface PC board.

CAUTION:

 Excessive basket rotation speed can cause damage

to the internal basket support rollers and drive mechanism. The
basket speed should be such that the fabrics are allowed to fall

Содержание CMFD

Страница 1: ...P O Box 580816 Modesto CA 95358 Product User Manual EPRI Commercial Microwave Fabric Dryer Document 930001 Rev 2 July 1999...

Страница 2: ...as otherwise authorized by GAE All shipping charges for warranty repair or replacement are the purchaser s responsibility unless otherwise agreed to by GAE This warranty supercedes all other warrantie...

Страница 3: ...illiwatts per square centimeter to be generated in an area accessible to operating personnel Contact GAE Inc for technical support prior to installation and or operation of these units if there is any...

Страница 4: ...reen Cleaning 13 THEORY OF OPERATION 14 Dielectric Heating 14 Microwave Power Generators 14 Field Strength Sensor 15 Arc Detector 16 Exhaust Humidity Sensor 16 Exhaust Gas Sensors 17 Magnetron Thermal...

Страница 5: ...nality remains intact certain functions and features have been altered or deleted from the original design specification due to discrepancies or conflicts in their operation Some of these alterations...

Страница 6: ...g electronics providing a total hot air capacity of approximately 6 5 kW Selectable drying cycles include Regular and Delicate the Dryness selector has been disabled The Regular drying cycle combines...

Страница 7: ...st Duct 4 Diameter Free Air Displacement 175 CFM approximate Overall Dimensions 30 High x 36 Deep x 62 High Weight approx 700 lb net 960 lb shipping Controls Cycle Start Pushbutton Cycle Stop Pushbutt...

Страница 8: ...the CMFD has not been tested for immunity to noise spikes or other line power conditions that may be present in typical industrial environments A line conditioner and or regulator may be required for...

Страница 9: ...k of the CMFD provides three separate analog voltage signals that are proportional 10VDC 100A to the line current drawn by corresponding subsystems within the CMFD A mating connector is also provided...

Страница 10: ...urn supply power to the microprocessor and other controls NOTE One of the subsystems to which initial power is applied is the suite of four separate gas sensors These sensors require a warm up period...

Страница 11: ...e of the drying cycle is a three minute cool down period during which the microwave supplies and duct heaters are all turned off Delicate This cycle utilizes only microwave energy to provide the lowes...

Страница 12: ...tch may be pressed to stop the drying cycle at any time and for any reason This action initiates the fault cycle during which the buzzer will sound for ten seconds A fault condition as explain below w...

Страница 13: ...d stage begins Checking the load will usual provide clues to help differentiate between gas sensor and general faults Arc Detect Fault Cycle The presence of metallic fabric or objects can when combine...

Страница 14: ...or loss tangent Water is a good example of a lossy material because its molecules have a high dipole moment Most fabrics are made of materials having a relatively low dielectric loss far lower than th...

Страница 15: ...five seconds before the plate voltage supplies Field Strength Sensor The field strength sensor monitors the electric field strength inside the dryer cavity It operates by sensing the microwave field u...

Страница 16: ...present and the electric field strength is high Arcs can result in scorching of fabrics and possibly an open flame if allowed to continue unchecked Arcs are detected using a photo diode that generate...

Страница 17: ...ic Operation section when its slope exceeds a preset value The sensor elements operate most effectively at an elevated temperature thus a heater voltage 5 VDC is supplied in addition to an instrument...

Страница 18: ...directly while others are powered through additional circuitry Devices connected to the output of this power supply are protected by a 5 Amp fuse Gas Sensor Power Supply This power supply is dedicated...

Страница 19: ...nual Page 19 EPRI Commercial Microwave Fabric Dryer Gerling Applied Engineering Inc Modesto CA freely through the center of the cavity as they tumble In any case the maximum allowable basket rotation...

Страница 20: ...he CMFD even during periods of non operation All service personnel must be aware of the hazards involved with high voltage electrical circuitry and high power microwave devices In the event service be...

Страница 21: ...ollows COM 1 19 200 baud No parity 8 data bits 1 stop bit No handshaking Terminal Emulator Data Logging Any terminal emulation program such as HyperTerminal provided with MS Windows 95 can be used to...

Страница 22: ...an also be started using the shortcut keys CTRL SHIFT W but care must be taken to ensure that only one program is running at any given time After the WinWedge software has successfully started the rib...

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