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Product User Manual

Page 17

EPRI Commercial Microwave Fabric Dryer

Gerling Applied Engineering, Inc.

Modesto, CA

by the microprocessor for control of the CMFD, but rather it is
provided only for data acquisition purposes.

Exhaust Gas Sensors

A series of four sensors monitor the exhaust air for the presence of
specific compounds commonly found in smoke or other products of
combustion. Each sensor is designed to detect a different set of
compounds as defined in the following chart:

Gas Sensor Compound Sensitivity

Sensor Number

Figaro Type

Compounds Detected

1

822

Toluene

2

825

Hydrogen Sulfide

3

842

Methane, Propane, Butane

4

882

Alcohol

The sensors operate by passing a current through a selective
adsorbent element whose resistance varies as compounds are
adsorbed. The output voltage varies with this resistance and
increases as compounds are adsorbed. The microprocessor
monitors the output voltage and triggers the gas sensor fault cycle
(see Basic Operation section) when its slope exceeds a preset
value.

The sensor elements operate most effectively at an elevated
temperature, thus a heater voltage (+5 VDC) is supplied in addition
to an instrument voltage (+10 VDC). These voltages are supplied
whenever line power is connected to the CMFD and the main circuit
breaker is turned on. A warm-up period of up to one hour is
required for stable and reliable operation of the sensors.

Magnetron Thermal Cutouts

Each magnetron is protected from overheating by a thermal cutout
switch device mounted to its side. Each thermal cutout is connected
in series with the coil of the contactor that turns on the respective
magnetron power supply. If a magnetron overheats then its
associated cutout opens and turns off only the power supply to that
magnetron. Since the blower continues to operate, the magnetron
will cool down until the thermal cutout resets and turns the power
supply back on.

Sensor Lint Screen Burn-off

To protect the exhaust gas sensors from fouling due to lint
accumulation, a lint screen separates the sensors from the flow of
air in the exhaust duct. But if lint is allowed to accumulate on this

Содержание CMFD

Страница 1: ...P O Box 580816 Modesto CA 95358 Product User Manual EPRI Commercial Microwave Fabric Dryer Document 930001 Rev 2 July 1999...

Страница 2: ...as otherwise authorized by GAE All shipping charges for warranty repair or replacement are the purchaser s responsibility unless otherwise agreed to by GAE This warranty supercedes all other warrantie...

Страница 3: ...illiwatts per square centimeter to be generated in an area accessible to operating personnel Contact GAE Inc for technical support prior to installation and or operation of these units if there is any...

Страница 4: ...reen Cleaning 13 THEORY OF OPERATION 14 Dielectric Heating 14 Microwave Power Generators 14 Field Strength Sensor 15 Arc Detector 16 Exhaust Humidity Sensor 16 Exhaust Gas Sensors 17 Magnetron Thermal...

Страница 5: ...nality remains intact certain functions and features have been altered or deleted from the original design specification due to discrepancies or conflicts in their operation Some of these alterations...

Страница 6: ...g electronics providing a total hot air capacity of approximately 6 5 kW Selectable drying cycles include Regular and Delicate the Dryness selector has been disabled The Regular drying cycle combines...

Страница 7: ...st Duct 4 Diameter Free Air Displacement 175 CFM approximate Overall Dimensions 30 High x 36 Deep x 62 High Weight approx 700 lb net 960 lb shipping Controls Cycle Start Pushbutton Cycle Stop Pushbutt...

Страница 8: ...the CMFD has not been tested for immunity to noise spikes or other line power conditions that may be present in typical industrial environments A line conditioner and or regulator may be required for...

Страница 9: ...k of the CMFD provides three separate analog voltage signals that are proportional 10VDC 100A to the line current drawn by corresponding subsystems within the CMFD A mating connector is also provided...

Страница 10: ...urn supply power to the microprocessor and other controls NOTE One of the subsystems to which initial power is applied is the suite of four separate gas sensors These sensors require a warm up period...

Страница 11: ...e of the drying cycle is a three minute cool down period during which the microwave supplies and duct heaters are all turned off Delicate This cycle utilizes only microwave energy to provide the lowes...

Страница 12: ...tch may be pressed to stop the drying cycle at any time and for any reason This action initiates the fault cycle during which the buzzer will sound for ten seconds A fault condition as explain below w...

Страница 13: ...d stage begins Checking the load will usual provide clues to help differentiate between gas sensor and general faults Arc Detect Fault Cycle The presence of metallic fabric or objects can when combine...

Страница 14: ...or loss tangent Water is a good example of a lossy material because its molecules have a high dipole moment Most fabrics are made of materials having a relatively low dielectric loss far lower than th...

Страница 15: ...five seconds before the plate voltage supplies Field Strength Sensor The field strength sensor monitors the electric field strength inside the dryer cavity It operates by sensing the microwave field u...

Страница 16: ...present and the electric field strength is high Arcs can result in scorching of fabrics and possibly an open flame if allowed to continue unchecked Arcs are detected using a photo diode that generate...

Страница 17: ...ic Operation section when its slope exceeds a preset value The sensor elements operate most effectively at an elevated temperature thus a heater voltage 5 VDC is supplied in addition to an instrument...

Страница 18: ...directly while others are powered through additional circuitry Devices connected to the output of this power supply are protected by a 5 Amp fuse Gas Sensor Power Supply This power supply is dedicated...

Страница 19: ...nual Page 19 EPRI Commercial Microwave Fabric Dryer Gerling Applied Engineering Inc Modesto CA freely through the center of the cavity as they tumble In any case the maximum allowable basket rotation...

Страница 20: ...he CMFD even during periods of non operation All service personnel must be aware of the hazards involved with high voltage electrical circuitry and high power microwave devices In the event service be...

Страница 21: ...ollows COM 1 19 200 baud No parity 8 data bits 1 stop bit No handshaking Terminal Emulator Data Logging Any terminal emulation program such as HyperTerminal provided with MS Windows 95 can be used to...

Страница 22: ...an also be started using the shortcut keys CTRL SHIFT W but care must be taken to ensure that only one program is running at any given time After the WinWedge software has successfully started the rib...

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