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ESD5500E Series Speed Control Unit 2-2021-F2  PIB1002

ProceDure

Start the engine and maintain at an idle speed for a period of time 

prior to accelerating to the operating speed.  This method separates 

the starting process so that each may be optimized for the lowest 

smoke emissions.

1.  Replace the connection between Terminals M & G with a tog-

gle switch or a normally open water jacket temperature switch. 

Other optical switch combinations can be used. 

2.  Start the engine. 

3.  If the starting smoke is excessive, the STARTING FUEL may 

need to be adjusted slightly CCW.

4.  If the starting time is too long, the STARTING FUEL may need 

to be adjusted slightly CW. 

5.  When the switch opens, adjust the SPEED RAMPING for the 

least amount of smoke when accelerating from idle speed to 

rated speed.

One of two methods of operation for the ESD5500E may be selected: Operating Speed or Idle. 

metHoD 1 - oPeratInG SPeeD

ProceDure

Start the engine and accelerate directly to the operating speed (Gen-

erator Sets, etc.).

metHoD 2 - IDLe SPeeD

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mEThODS OF OPERATION

1.  Remove the connection between Terminals M and G.

2.  Start the engine and adjust the SPEED RAMPING for the least 

smoke on acceleration from idle to rated speed.

3.  If the starting time is too long, the STARTING FUEL may need to 

be adjusted slightly clockwise (CW).

full ccW = fastest

full cW = maX fuel

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STARTINg FUEl ADJUSTmENT

The engine’s exhaust smoke at start-up can be minimized by complet-

ing the following adjustments:
1.  Place the engine in idle by connecting Terminals M and G. 

2.  Adjust the IDLE speed for as low a speed setting as the appli-

cation allows.  Idle speed must be set for proper start fuel and 

speed ramping function, even if the idle feature is not used.  

3.  Adjust the STARTING FUEL CCW until the engine speed begins 

to fall. Increase the STARTING FUEL slightly so that the idle 

speed is returned to the desired level. 

4.  Stop the engine.

Содержание ESD5522E

Страница 1: ...precisely in response to transient load changes The ESD5500E controls a wide variety of engines in isochronous or droop mode when connected to a proportional electric actuator and magnetic speed senso...

Страница 2: ...trol Unit 2 2021 F2 PIB1002 Mount in a cabinet engine enclosure or sealed metal box Vertical orientation allows fluids to drain in moist environ ments Dimensions Avoid Extreme Heat 3 Installation Outl...

Страница 3: ...5 Magnetic speed sensors Terminals C and D must be twisted and or shielded for the entire length 6 The gap between the speed sensor and the ring gear teeth should be smaller than 0 02 in 0 5 mm usual...

Страница 4: ...tion STARTING FUEL Full CW MAX fuel SPEED RAMPING Full CCW fastest The governed speed set point is increased by clockwise rotation of the SPEED adjustment control Remote speed adjustment can be obtain...

Страница 5: ...on for the ESD5500E may be selected Operating Speed or Idle METHOD 1 Operating Speed PROCEDURE Start the engine and accelerate directly to the operating speed Gen erator Sets etc METHOD 2 IDLE SPEED 1...

Страница 6: ...position is OFF Use the ON position if you experience fast erratic engine behavior between the engine and generator due to a soft coupling LEA DROOP IDLE SPEED C1 OFF ON LEAD CIRCUIT OFF ON C2 SOFT C...

Страница 7: ...ide range of droop is available with the internal control droop level requirements of 10 are unusual If droop levels experienced are higher or lower than those required contact GAC for assistance NOTE...

Страница 8: ...e possibility of missed or extra pulses The speed control unit will govern well with 1 0 V RMS speed sensor signal A speed sensor signal of 3 V AC or greater at governed speed is recommended Measureme...

Страница 9: ...V DC then check for actuator binding linkage binding If the voltage reading is below 0 8 V DC Defective speed control unit Actuator does not energize fully 1 Measure the voltage at the battery while...

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