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G.B.C SB 500 SEMI AUTO, Инструкция по эксплуатации

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2 

 

SB 500 

               SEMI-AUTO 

 

 

Original Instructions -Rev.00- 2015— In compliance with the paragraph 1.7.4 of the Machine 

Directive 2006/42/CE

 

G.B.C. Industrial Tools S.p.A. 

Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629

 

INDEX 
 

Intended Use Of The Machine  

 

 

 

 

 

 

 

 

3 

 
Safety Prescriptions   

 

 

 

 

 

 

 

 

 

4 

 
Machine Stability-Workplace-Emergency Buttons 

 

 

 

 

 

6 

 
Machine Dimensions  

 

 

 

 

 

 

 

 

 

7 

 
Technical Features   

                      

 

 

 

 

 

 

8 

 
Machine Standard Equipment  

 

 

 

 

 

 

 

 

9 

 
Switchgear Controls  

 

 

 

 

 

                 

 

 

10 

 
Control Panel  

 

 

 

 

 

  

 

 

 

 

11  

 
Preliminary Opration                                                           

 

 

 

 

12 

 
Pipe Positioning and  Locking 

 

 

 

 

 

 

 

 

14 

 
Tools Setup   

 

 

 

                            

 

 

 

 

16 

 
Cooling System Setup 

 

 

 

  

 

 

 

 

 

18 

 
End Stop Adjustment (For Automatic Bevel) 

 

 

 

 

 

 

19 

 

 

 

 

 

 

 

 

 

Machine Start  

 

 

 

 

 

 

 

 

 

 

21 

 
Pipe Locking Procedure 

 

 

 

 

 

 

 

 

 

22 

 
Pipe Unlocking Procedure   

 

 

 

 

 

 

 

 

24 

 
Head Feeding  

 

 

 

 

 

 

 

 

 

 

25 

 
Head Withdrawal 

 

 

 

 

 

 

 

 

 

 

26 

 
Mandrel Rotation Start/Stop 

 

 

 

 

 

 

 

 

27 

 
Cooling Pump Start/Stop 

 

 

 

 

 

 

 

 

 

28 

 
Auto Mode Start/Stop 

 

 

 

  

 

 

 

 

 

29 

 
Emergency Stop 

 

 

 

 

 

 

 

 

 

 

31 

 
Shavings Collection   

 

 

 

 

 

 

 

 

 

32 

 
Ordinary Maintenance 

 

 

 

 

 

 

 

 

 

33 

 
Troubleshooting 

 

 

 

 

 

 

 

 

 

 

34 

 
Malfunction Warnings  

 

 

 

 

 

 

 

 

 

35 

Содержание SB 500 SEMI AUTO

Страница 1: ...SB 500 SEMI AUTO INSTRUCTION MANUAL G B C Industrial Tools S p A Via Artigiani 17 25030 Toriato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Range Ø 114 508 mm 4 20 Versione 00 2015 ...

Страница 2: ...ons 6 Machine Dimensions 7 Technical Features 8 Machine Standard Equipment 9 Switchgear Controls 10 Control Panel 11 Preliminary Opration 12 Pipe Positioning and Locking 14 Tools Setup 16 Cooling System Setup 18 End Stop Adjustment For Automatic Bevel 19 Machine Start 21 Pipe Locking Procedure 22 Pipe Unlocking Procedure 24 Head Feeding 25 Head Withdrawal 26 Mandrel Rotation Start Stop 27 Cooling ...

Страница 3: ...achine is intended to be used for prepping pipes for welding THE MACHINE CAN BE USED ONLY BY SPECIALIZED OPERATORS WHO HAVE BEEN DULY TRAINED AND EDUCATED TO WORK WITH IT THERE IS NO SPECIFIC WARNING FOR MISUSE AGAINST DULY TRAINED OPERATORS INTENDED USE OF THE MACHINE It works while inserted and locked into the OD of the pipe The bevel is obtained by bevelling tools of various shape and materials...

Страница 4: ...s and all the instructions and that they are qualified to operate the unit Strictly attain to the indications given by the international symbols applied on the machine and or on its case Do not perform any maintenance operation when the machine is plugged to the power supply Before every use ensure the power supply connections to be conform to the specs given by our manual The authorized operator ...

Страница 5: ...nd the instructions herewith attached before starting any operation Carefully ensure that the operator and the foreman using the machine are fully aware of all the regulations and all the instructions and that they are qualified to operate the unit Strictly attain to the indications given by the international symbols applied on the machine and or on its case Do not perform any maintenance operatio...

Страница 6: ...CHINE STABILITY MACHINE STABILITY Considering the mass of the machine no particular problem has been detected in regard to the operator safety WORKPLACE WORKPLACE WORKPLACE The workplace shall always be adequately illuminated offering enough clearane on the perimeter of the machine EMERGENCY BUTTON EMERGENCY BUTTON EMERGENCY BUTTON As provided for the paragraph 1 2 4 3 of the attachment 1 of the M...

Страница 7: ...ne Directive 2006 42 CE G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Machine Weight kg 2600 Shipping Dims mm 2000x1600x2200 Shipping Weight kg 2800 MACHINE DIMENSIONS TRANSPOR RECOMMENDATIONS Over 25 Kg lifting equipment is required ...

Страница 8: ...S FEATURES AND PERFORMANCE UNIT MEASURE VALUE Locking Capacity mm 114 508 Supply Voltage V 400 Main Motor Power KW 9 2 Cooling Liquid Recirculation Pump Motor Power KW 0 24 Head Feeding Motor Power KW 0 37 Locking Jaws Motor Power KW 0 37 Overall Power KW 10 202 Head Axial Stroke mm 100 Speed RPM 0 20 Mandrel Rotation Counter Clockwise 4 Slots Mandrel mm 520 Maximum Thickness That Can Be Beveled I...

Страница 9: ...s S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 MACHINE STANDARD EQUIPMENT SB 500 6mm Allen Key 5mm Allen Key 4mm Allen Key T20 Torx Screwdriver Technical Drawings Instruction Manual ...

Страница 10: ...iance with the paragraph 1 7 4 of the Machine Directive 2006 42 CE G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 1 Main Switch 2 Voltage Detection Led 3 Warning Led SWITCHGEAR CONTROLS 1 2 3 ...

Страница 11: ... 1 Digital Display 9 Mandrel Rotation Start stop 2 Pipe Locking Selector Head Feeding Automatic 10 Mandrel Speed Regulator 3 Locking Pipe Start Head Feeding Start 11 Emergency Stop 4 Unlocking Pipe Start Head Withdrawal Start 12 Head Jaws Speed Regulator 5 Main Stop 13 Pipe Positioner UP 6 Voltage Detection Led 14 Pipe Positioner DOWN 7 Main Start Stop 15 Malfunction Led 8 Cooling Pump Start stop ...

Страница 12: ...ni 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 1 Rotate the general switch to supply voltage to the machine Now the white led will light 2 Press the green button to enable the controls of the machine Now the white light will turn on PRELIMINARY OPERATION 1 2 N B THIS OPERATION MUST PER CARRIED OUT BEFORE PROCEEDING WITH ALL THE SETTINGS ...

Страница 13: ...9 030 7451154 Fax 39 030 73 56 629 3 Rotate the switch on AUTO N B If the mandrel is not in position the green light will not turn on 4 Now press the button MANDREL ROTATION and the mandrel will start 5 When the mandrel reaches the START position it will come to a stopand the green light will turn onas shown in the picture Now you can proceed further and position the pipe along with all the other ...

Страница 14: ...he pipe positioner DOWN button to move the pipe positioner between the pipe and the chuck N B When the lever is down as shown in the picture 2 all controls are disabled except for the controls for the pipe locking system 3 Push the pipe until it touches the pipe positioning bar then secure the pipe with the machine locking jaws 4 Withdraw the pipe positioner using the button indicated by the green...

Страница 15: ...73 56 629 5 Insert the pipe until it touches the end stop as shown in the picture 5 6 Rotate the selector in locking position Yellow Arrows 7 Press the green button and keep it pressed until the pipe is locked N B The jaws will automatically stop when reaching the maximum torque 8 Press the pipe positioner UP button and the end stop lever will return in the starting position N B When the lever is ...

Страница 16: ...orbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 1 Open the lock and unhook the side door as shown in the above picture TOOLS SETUP 2 Get the selected tool and slide it in the mandrel slot making sure it is abutted to the back wall and move it in correspondence of the pipe wall as shown in the above picture then fasten the grub screws to lock the tool in place 1 2 ...

Страница 17: ...9 030 73 56 629 3 Once the tools are in position close the side door and hook the lock N B THE MACHINE SAFETY SYSTEM WILL DISABLE ALL FUNCTIONS WHEN THE SIDE DOOR IS OPEN N B WHEN THE SIDE DOOR IS OPENED DURING A WORKING SESSION THE MACHINE WILL AUTOMATICALLY STOP N B THE MACHINE REBOOTING PROCEDURE IS DESCRIBED BELOW 1 CLOSE THE SIDE DOOR AND HOOK THE LOCK 2 PRESS THE GREEN LIGHT TO REACTIVATE TH...

Страница 18: ...s Italia Tel 39 030 7451154 Fax 39 030 73 56 629 2 Fill the cooling tank with cooling liquid from the filler cap pointed by the arrow 3 N B ALWAYS CHECK THE COOLING LIQUID LEVEL AS YOU WILL WANT TO AVOID THE COOLING PUMP TO INTAKE AIR AS THIS MAY CAUSE A FAILURE OF THE SYSTEM 1 Position the nozzle of the cooling system right on the pipe edge as shown in the above picture COOLING SYSTEM SETUP 1 2 3...

Страница 19: ...R AUTOMATIC BEVEL 1 Insert the pipe all the way down until it touches the end stop then you can lock it in position by activating the locking jaws 2 Execute a test bevel on the pipe ensureing that the position of the two cams located on the head slide is not interfering with the working process otherwise you will have to remove the protection and move the cam as shown in the picture 3 When the bev...

Страница 20: ...51154 Fax 39 030 73 56 629 4 Loose the screws that hold the end stop protection and remove it to get access to the cams 5 Lean the cam against the rear end stop Head Forward as shown in the picture 6 Move the head backward acting on the control panel until the tool has withdrawn from the pipe enough to be able to start a new bevel 7 Lean the cam against the forward end stop Head Backward as shown ...

Страница 21: ...e 2006 42 CE G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 1 Rotate the main switch located on the switchgear The white led should turn on MACHINE START 2 Press the green button on the control panel reload button the controls will be enabled 1 2 ...

Страница 22: ...tioner button DOWN to lower the pipe end stop lever 4 Loose the positioner locking lever rotating it as shown by the arrow 5 The positioner can be moved forward or backward when required by using the handle as shown in the picture 3 N B When the lever is down as shown in the picture 3 all controls are disabled except for the controls for the pipe locking system 6 Rotate the lever in the opposite p...

Страница 23: ...6 629 7 Insert the pipe and lean it against the pipe end stop as shown in the picture 8 Rotate the selector in locking position Yellow Arrows 9 Press the green button and keep it pressed until the pipe is locked N B The jaws will automatically stop when reaching the maximum torque 10 Press the pipe positioner UP button and the end stop lever will return in the starting position N B When the lever ...

Страница 24: ...dustrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 11 Ensure the switch Locking System Head Forward Automatic to be oriented on pipe locking function yellow arrows as shown in the picture 12 Keep pressed the green button until the pipe is released 11 PIPE UNLOCKING PROCEDURE 12 ...

Страница 25: ... Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 13 Turn the switch Locking System Head Forward Automatic on the central position as shown in the picture 14 Keep pressed the green button and the machine head will begin advancing towards the pipe 15 Turn the speed regulator either left or right to decrease or increase the head feeding speed 14 HEAD FEEDING 15 13 ...

Страница 26: ...tigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 16 Ensure the switch Locking System Head Forward Automatic is in central position 17 Keep pressed the green button to withdraw the head to the starting point 18 Turn the speed regulator either left or right to decrease or increase the head withdrawal speed 17 HEAD WITHDRAWAL 18 16 ...

Страница 27: ...ess the green button shown in the picture MAIN START STOP SWITCH per to enable the controls on the control panel 16 Press the green button MANDREL ROTATION START and the mandrel will begin the rotation 17 The speed can be adjusted by turning the speed regulator either to the left or to the right to decrease o r increase the speed 18 Press the red button MANDREL ROTATION STOP to get the mandrel to ...

Страница 28: ... Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 19 Press the green button as shown on the picture 19 COOLING PUMP START STOP to activate the pump 20 The cooling liquid flow can be adjusted by acting on the tap as shown in the above picture 21 Press the red button COOLING PUMP STOP by doing so the pump will stop the liquid flow COOLING PUMP START STOP 19 21 20 ...

Страница 29: ... AUTO as shown in the picture 23 Press the green button AUTOMATC CYCLE START and the machine automatically starts with the parameters set before N B When the machine is in AUTO mode it automatically executes the bevel set in a prior moment and at the end of the operation it resets to the starting position ready to repeat the very same operation with the next pipe In AUTO mode you will be able to a...

Страница 30: ...e paragraph 1 7 4 of the Machine Directive 2006 42 CE G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 24 The AUTO cycle can be stopped at anytime by pressing the red button as shown in the above picture 24 ...

Страница 31: ...ph 1 7 4 of the Machine Directive 2006 42 CE G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 EMERGENCY STOP 25 25 In case of an emergency press the red emergency button The machine will cease any operation instantly ...

Страница 32: ...ance with the paragraph 1 7 4 of the Machine Directive 2006 42 CE G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 SHAVINGS COLLECTION N B Empty the shavings collection drawer before it gets full ...

Страница 33: ...3 56 629 ORDINARY MAINTENANCE 1 ALWAYS VERYFY THE MACHINE GENERAL CONDITIONS 2 PERFORM A PERIODICAL CLEANING OF THE THREADED PARTS 3 CLEAN THE MANDREL GUIDING SLIDES WHENEVER YOU FEEL IT NECESSARY 4 ENSURE THE TOOL HOLDER SEATS TO BE ALWAYS CLEAN 5 VERIFY THE COOLING LIQUID LEVEL BEFORE STARTING THE MACHINE 6 ALWAYS USE SHARP TOOLS TO OBTAIN THE BEST PERFORMANCE FROM THE MACHINE 7 EMPTY THE CHIPS ...

Страница 34: ...he green button on the control panel has been reset The machine vibrates and does not work 1 Ensure the tools are in a good condition otherwise replace them immediately with a set of new sharp tools 2 Reduce the chuck RPM 3 Reduce the head feeding The machine does not bevel Check the tools conditions and ensure that the pipe you are bevelling does not require special tools due to its material comp...

Страница 35: ...Fax 39 030 73 56 629 MALFUNCTION WARNINGS 1 BLINK 1 PAUSE Head in wrong position for AUTO cycle launch or for the pipe end stop lowering 2 BLINKS 1 PAUSE Pipe end stop is not lifted for AUTO cycle or for the head feeding forward command 3 BLINKS 1 PAUSE Head end stop failure 4 BLINKS 1 PAUSE Pipe end stop failure 5 BLINKS 1 PAUSE Mandrel in wrong position for the AUTO cycle launch RED LIGHT ALWAYS...

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