background image

‹

‹

‹

‹

‹

‹

‹

‹

‹

!

WARNING

Improper use of this equipment can cause personal injury or property property damage

Follow  the  installation  and  operation  instruction  to  ensure  user  safety  and  proper  equipment 
performance. It is the responsibility of the owner to ensure that the equipment has been installed and 
operated  as  specified  in  the  instructions  provided. The  manufacturer  takes  no  responsibility  for  any 
loss or damage suffered as a result of using the equipment incorrectly or improperly.

            

 

‹

NOTE

The

 

equipment

 

must

 

be

 

used

 

by

 

qualified

 

personnel

 

familiar

 

with

 

electronic

 

equipment

.

Do

 

not

 

place

 

the

 

equipment

 

on

 

unstable

 

or

 

uneven

 

ground

The

 

equipment

 

might

 

fall

 

causing

 

injuries

 

and

 

damage

 

to

 

the

 

equipment

.

During

 

operation

 

process

the

 

equipment

 

should

 

keep

 

a

 

distance

 

about

 

10cm

 

from

 

the

 

wall

 

to

 

keep

 

air

 

way

 

clear

.

 

Avoid

 

using

 

the

 

equipment

 

in

 

the

 

environments

 

with

 

high humidity 

(

above

 

90

%), 

high

 

temperature

 (

above

 

40

),low temperature

(

below5

℃)

,

high frequency

 

source

 

nearby

chemical

 

and

 

drug

,

 

water

 

vapor

 

for

 

condensation

dust

 

or

 

vibration

.

Make

 

sure

 

the

 

facility

 

supply

 

voltage

 

and

 

frequency

 

are

 

the

 

same

 

as

 

shown

 

on

 

name

 

plate

The

 

supply

 

cable

 

must

 

be

 

properly

 

sized

 

and

 

rated

The connection between the main power supply and the equipment should be as short as possible.

 

Use

 

a

 

dry

 

cloth

 

to

 

clean

 

the

 

dirt

 

on

 

the

 

equipment

.

Do

 

not

 

forget

 

to

 

take

 

back

 

all

 

repair

 

tools/objects

 

inside

 

the

 

equipment

 

after

 

repair

/

 maintenance

such

 

as

 

screws

bolts

 

or

 

nuts

The

 

left

 

out

 

metallic

 

objects

 

inside

 

the

 

equipment

 

can

 

cause

 

damage

 

to

 

the

 

equipment

.

Follow

 

the

 

instructions

 

of

 

this

 

user

 

manual

 

to

 

operate

 

the

 

equipment

.

We

 

have

 

made

 

installation

 

and

 

operation

 

quick

 

and

 

easy

.

 Please operate the buttons and switches gently with 

your hands

only

 

one

 

button

 

each

 

time

The sensitive

 

control

 

circuit

 

will

 

be

 

damaged

 

if

 

pressing

 

the

 

buttons

 

with

 

a

 

hard

 

and

 

sharp

 

thing

 

such

 

as

 

screw

 

driver

 

and

pen

.

Turn

 

off

 

all

 

equipment

 

when

 

not

 

in

 

use

.

Follow  the  installation  and  operation  instruction  to  ensure  user  safety  and  proper  equipment 
performance. It is the responsibility of the owner to ensure that the equipment has been installed and 
operated  as  specified  in  the  instructions  provided. The  manufacturer  takes  no  responsibility  for  any 
loss or damage suffered as a result of using the equipment incorrectly or improperly.

            

 




The

 

equipment

 

i

s

 

d

esigned

 

f

or

 

w

elding

 

o

f

 

m

etals

 

o

nly

D

o

 

n

ot

 

u

se

 

t

he

 

e

quipment

 

f

or

 

o

ther

 

p

urposes

T

his

 

m

ay

 

c

ause

 

f

ire

 

o

r

 

e

lectrical

 

s

hock

Never place any materials/objects on top of the equipment to avoid fire and

 

electrical shock.Do not locate equipment on,over,or near combustibles in worksite

The flying sparks can cause fires and burns.Do not weld where flying sparks can

 

strike

 

flammable

 

material

.

Read instruction

 

manual

 

before

 

using

 

equipment

Use

 

only

 

the

 

spare

 

parts

 

supplied

 

or

 

approved

 

by

 

manufacturer

Moving wire feed rollers and spools can

 

cause injury when changing welding wire

Overuse can cause overheating.Avoid

 

overuse of the equipment which can cause

 

components to overheat and equipment

 

to

 

shorter

 

life

.

Keep

 

away

 

from

 

moving

 

parts

 

such

 

as

 

fans

Moving

 

fans

 

cause

 

injury

 

when

 

changing

 

welding

 

wire

Keep

 

your

 

hand

 

away

 

from

 

the

 

opening

 

of

 

the

 

welding

 

torch

 

when

 

the

 

torch

 

trigger

 

is

 

pressed

The

 

wire

 

coming

 

out

 

from

 

torch

 

will

 

cause

 

injury

 

of

 

hands

.

Make sure gas bottle and gas regulator

 

are

 

in

 

good

 

conditions

It

 

may

 

cause

 

explosion

 

if

 

the

 

gas

 

bottle

 

or

 

regulator

 

is

 

damaged

Содержание FYMIG300

Страница 1: ...Instruction Manual Our equipment is approved by the following car manufacturers China FYMIG300...

Страница 2: ...onnection 3 10 Welding Gun 4 Operation 4 1 Controls 4 2 Holding and Positioning Welding Gun 4 3 Conditions that Affect Weld Bead Shape 4 4 Gun Movement during Welding 4 5 Poor Weld Bead Characteristic...

Страница 3: ...e Use only the right gauge of electrical wire cable There is a risk of fire or electrical shock if overload building wiring be sure power supply system is properly sized rated and protected to handle...

Страница 4: ...We have made installation and operation quick and easy Please operate the buttons and switches gently with your hands only one button each time The sensitive control circuit will be damaged if pressin...

Страница 5: ...ription Our semi automatic welder is an all in one MIG shielding gases welder GMAW with high efficiency that is an ideal substitute for manual arc welding Most advanced circuit design and technology a...

Страница 6: ...quency Hz Rated Input Current A Rated Output Current A Output Voltage V No load Voltage V Welding Wire Diameter mm Duty Cycle Insulation Class Dimensions mm Rated Input Power KW FYMIG300 50 60 15 300...

Страница 7: ...ain transformer and rectifier The unit products heat while welding 2 If unit overheats output stops and cooling fan runs 3 Wait fifteen minutes for unit to cool Reduce amperage or voltage or duty cycl...

Страница 8: ...d under sunshine The worksite should be in low humidity and without dust 5 Operating Temperature range 10 C to 40 C 6 Storage Temperature range 25 C to 56 C 7 At least 20cm of space for airflow 30cm o...

Страница 9: ...r of 6mm2 3 Do not move or operate unit where it could tip 4 Use cart or unit handle to move unit Do not pull the cords to move unit 5 Moving gas cylinder and main unit to hight sparaely Use lifting e...

Страница 10: ...Make sure the surface is vertical while installing 5 Flow Adjust Typical pressure is 0 05 0 15MPa 6 Hose 7 Hose Connection Connect gas hose between regulator flowmeter and the unit 8 Regulator Flowmet...

Страница 11: ...nductors Installation must meet all National and Local Codes Only qualified persons are allowed to make this installation Disconnect and lockout tagout input power before connecting input conductors f...

Страница 12: ...ire spool spindle tightly to prevent slipping Feed wire to check wire spool installation 2 Set a desired drive roll pressure close and tighten pressure adjustment knob 3 Press gun trigger and let go o...

Страница 13: ...ice springs open 2 Loosen securing nut Remove drive roll 3 The drive roll consists of two different sized grooves Reinstall the desired wire sized groove close to the motor shaft 4 Tighten securing nu...

Страница 14: ...lding gas Gun Work clamp and workpiece Weld current can damage electronic parts in vehicles Disconnect both battery cables before welding on a vehicle Place work clamp as close to the weld as possible...

Страница 15: ...1 Shield cup C012 2 Contact tip C004 3 Front adaptor C010 4 Gooseneck 15 24AK C020 C018 5 Trigger 6 Spanner 1 2 3 4 6 5 Page 12 3 INSTALLATION 3 10 Welding Gun...

Страница 16: ...usted displaying 5 When setting 2 step and 4 step the Spot time can not be adjusted displaying FFF 1 2 3 6 7 8 9 10 4 5 Setting welding data instruction 1 Data display screen 2 Data adjustment 3 Data...

Страница 17: ...w of work angle Side view of gun angle Side view of gun angle 45 45 90 90 0 15 0 15 GROOVE WELDS FILLET WELDS Welding wire is energized when gun trigger is pressed Before lowering helmet and pressing...

Страница 18: ...metal wire feed speed weld current and voltage Push Perpendicular Short Short Slow Normal Normal Normal Drag Long Long Fast 10 10 GUN ANGLES AND WELD BEAD PROFILES ELECTRODE EXTENSIONS STICKOUT FILLE...

Страница 19: ...Steady movement along seam 2 Weave Bead Side to side movement along seam 3 Weave Patterns Use weave patterns to cover a wide area in one pass of the electrode Page 16 4 OPERATION 4 4 Gun Movement duri...

Страница 20: ...1 Large Spatter Deposits 2 Rough Uneven Bead 3 Slight Crater during Welding 4 Bad Overlap 5 Poor Penetration Page 17 4 OPERATION 4 5 Poor Weld Bead Characteristics 1 2 3 4 5...

Страница 21: ...1 2 3 4 5 1 Fine Spatter 2 Uniform Bead 3 Moderate Crater during Welding 4 No Overlap 5 Good Penetration into Base Metal Page 18 4 OPERATION 4 6 Good Weld Bead Characteristics...

Страница 22: ...nge Electrode extension stickout too long Use shorter electrode extension stickout Workpiece dirty Remove all grease oil moisture rust paint under coating and dirt from surface before welding Insuffic...

Страница 23: ...t nozzle distance from workpiece Hold gun near bead at end of weld until molten metal solidifies Wrong gas Use welding grade shielding gas change to different gas Dirty welding wire Use clean dry weld...

Страница 24: ...heat input Select lower voltage range and reduce wire feed speed Increase travel speed Weld metal melting through base metal and hanging underneath weld Excessive Penetration Good Penetration Page 21...

Страница 25: ...Improper weld technique Maintain normal gun angle of 0 to 15 degrees to achieve maximum penetration Keep arc on leading edge of weld puddle Do not extend wire too far from nozzle Insufficient heat inp...

Страница 26: ...Insufficient heat input Place stringer bead in proper locations at joint during welding Adjust work angle or widen groove to access bottom during welding Momentarily hold arc on groove side walls when...

Страница 27: ...etal resulting in holes where no metal remains Possible Causes Corrective Actions Excessive heat input Select lower voltage range and reduce wire feed speed Increase and or maintain steady travel spee...

Страница 28: ...joint formed by base metal Possible Causes Corrective Actions Welding wire extends too far out of nozzle Do not extend wire too far from nozzle Unsteady hand Support hand on solid surface or use two h...

Страница 29: ...xcessive heat input Use restraint clamp to hold base metal in position Make tack welds along joint before starting welding operation Select lower voltage range and or reduce wire feed speed Increase t...

Страница 30: ...feed speed 2 Replace contact tip Small cavities or holes resulting from gas pockets in weld metal 1 Insufficient shielding gas at welding arc 2 Regulator flowmeter damaged 3 Contact tip damaged 4 Leak...

Отзывы: