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Section 40 

 

00-02-0893 

2014-07-18 

3 -

 

Product Description 

Technical Overview 

The IntelliSpark

®

 16/8 series ignition systems are capacitive discharge, low-tension type 

designs. The system is capable of generating precise spark timing that improves fuel 
economy, load balance and ignition stability.  The controller design incorporates a state-of-the-
art, 16-bit microcontroller.  This technology provides users with a highly flexible solution to 
meet their ignition needs.  

A unique feature of this product is the patented spark plug demand voltage measurement that 
is available through the use of any IntelliSpark smart coil. It allows the system to: 

  M

easure demand on each cylinder’s plug for diagnostic purposes. 

  Use the measured demand for automatic energy control. 

  Use the measured demand in the unique camless crank method to determine the 

compression stroke, eliminating the need for a camshaft sensor. 

WARNING: This system must be configured (programmed) for an engine prior to starting. 
Refer to the Programming Manual for complete instructions on setting up the system to run a 
specific engine. 

Operational Requirements 

Power Supply 

The system runs on 12/24V DC. Refer to the 

Specifications

 section in the Installation Booklet 

for details. Note that the system also requires a few seconds after power is applied before it is 
able to start firing. If the system is being powered up at every start and the delay needs to be 
minimal, the system can remain powered up at all times, and it will start firing coils as soon as 
the crank signals are within spec.  

Ignition Enable 

This input can be accessed on the wiring terminal block or through the U-lead connection. To 
run the engine, the Ignition Enable input should be open, and the U-lead should not be 
grounded. With the Ignition Enable input shorted to the switch return, the system will shut 
down, and the Tank Capacitor power supply will shut down as well so the tank voltage will 
show between 0.0 v and battery voltage. The user can see the state of Ignition Enable on the 
main Operator Page of the display. The tank voltmeters are also on the same page. 

Crank and Cam Signals 

Once the starter engages, the system will start firing coils when the flywheel gear teeth are 
counted, and the count is found to be within spec. For 4-stroke engines using a camshaft 
sensor, the CAMREF signal also needs to be detected. For camless operation, the system 
needs to be able to distinguish the stroke sequence during the first four revs of test firing.  The 
minimum RPM for firing is 30 RPM.  

Содержание IntelliSpark

Страница 1: ...00 02 0893 2014 07 18 Section 40 IgnitionSystems Operation Manual...

Страница 2: ...BEFORE BEGINNING INSTALLATION OF THIS FW MURPHY PRODUCT Read and follow all installation instructions Please contact FW Murphy immediately if you have any questions...

Страница 3: ...equirements 3 Power Supply 3 Ignition Enable 3 Crank and Cam Signals 3 Operating 4 Display Functions Main Menu 4 Engine Start Up 5 Engine Run Mode 6 Spark kV Page 7 Engine View Page 9 Diagnostic Log P...

Страница 4: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 5: ...efer to the Specifications section in the Installation Booklet for details Note that the system also requires a few seconds after power is applied before it is able to start firing If the system is be...

Страница 6: ...his button to be active For example if the engine is running this button will not be active System Setup This button takes the user to the passcode screen and then to the setup menu For details on wha...

Страница 7: ...s the page contents when the system is in the standby mode and is ready to start the engine In this example the timing schedule A is active and the timing is set for 10 0 degrees BTDC The Tank voltage...

Страница 8: ...s relay turns on the fuel valve the engine should start to pick up speed Figure 3 0 Cranking Engine Run Mode Once the engine RPM exceeds the Crank Run RPM the system will go into the normal run mode O...

Страница 9: ...engine spark kV page would look like The leftmost vertical bar graph shows how much kV the coil is supplying The individual cylinder graphs show what each plug requires for breakdown Underneath each b...

Страница 10: ...gy gauge will also rise tracking the tank voltage The energy gauge can provide a good indication of the auto energy control loop operating and can also be used to help determine or predict the end of...

Страница 11: ...alue Figure 7 0 Engine Block View Another feature of the engine block page is the indication of the wire color of the primary lead that should be wired to the indicated cylinder The primary harness co...

Страница 12: ...possible diagnostic conditions for each cylinder are displayed in a table format Any occurrence of one of the three fault conditions will cause the appropriate box to be filled in red and this box wi...

Страница 13: ...ce of the 1 REV pulse and the trailing edge is negative indicating the trailing edge happened after the 1 REV pulse These are normal values The CAM parameters are grayed out if the unit is programmed...

Страница 14: ...int Page The View Edit Setpoints page allows the user to observe and change several operating parameters In order to edit the user must enter a passcode These parameters can be set during standby or r...

Страница 15: ...rrect passcode has been entered and the 1 REV Position parameter has been selected for editing The Select arrows cause the gauge select pointer to scroll from gauge to gauge In the example the user ha...

Страница 16: ...eled More which will bring him to another page that gives him access to two factory set parameters Figure 12 0 Factory Setpoints These parameters are set during a final factory test They affect the kV...

Страница 17: ...the Active Shutdown would show normal shutdown and it would be saved and time stamped below the Active Shutdown line The Alarms include some shutdowns as well as detected fault conditions that are not...

Страница 18: ...screen after the user pressed the Alarm Ack Button Figure 14 0 Ignition Fault screen view In the above example the user is asked to view the Diagnostic Log Page Figure 15 0 shows the Diagnostic Log p...

Страница 19: ...ed directly This is further covered in the ignition class From this data it appears that the first and third revolutions are the compression stroke due to the higher values on these firings than on th...

Страница 20: ......

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