Future Design FDC-9200 Скачать руководство пользователя страница 2

The function of Fuzzy Logic is to adjust the PID parameters internally in
order to make the manipulation output value MV more flexible and adaptive
to various processes.

The Fuzzy Rule may like these:

If  temperature  difference  is  large,  and  temperature rate is large, then
    MV is large.
If  temperature  difference  is  large,  and  temperature rate is small, then
    MV is small.
 ¦
 ¦
 ¦
PID + Fuzzy Control has been proven to be an efficient method to improve
the control stability as shown by the comparison curves below:

  

                                       CONTENTS

1. INTRODUCTION

5. OPERATION

2. NUMBERING SYSTEM

6. RE-CALIBRATION

3. SPECIFICATIONS

7. ERROR  MESSAGE & DIAGNOSIS

4.  INSTALLATION

8. COMMON FAILURE CAUSES

1. INTRODUCTION

The FDC-9200  Fuzzy  Logic plus PID  microprocessor controller,
incorporates a bright, easy to read 4-digit LED display, indicating process
value.  The Fuzzy Logic technology enables a process to reach a
predetermined setpoint in the shortest time, with the minimum of overshoot
during power-up or external load disturbance.   The units are housed in a
1/16 DIN case, measuring 48 mm x 48 mm with 75 mm behind panel depth.
The units features three touch keys to select the various control and input
parameters.  Using a unique command called " CONFIGURE  LEVEL ", a
supervisor has the flexibility of determining which parameters are accessible
by the user.  Also the scrolling sequence of parameters are fully configurable
according to your requirement.  This is particularly useful to OEM's, as it is
easy to limit access to suit the specific application.

The FDC-9200 is powered by 20-32 or 90-264VAC supply, incorporating a
3 amp. control relay output and dual 3 amp. alarm relays output as standard
which second alarm can be exceptionally configured into second output
for cooling purpose or dwell timer.   Alternative output options include SSR
drive, 4-20mA and 0-10 volts.  The FDC-9200 is fully programmable for
PT100, thermocouple types K, J, T, E, B, R, S, N, 0-20mA, 4-20mA and
voltage signal input, with no need to modify the unit.

Digital communications RS-485 or 4-20mA retransmission are available as
an additional option.  These options allow the FDC-9200 to be integrated
with supervisory control systems and software, or alternatively drive
remote display, chart recorders or data-loggers.

In last nearly a hundred years although PID control has been used and
proved to be an efficient controlling method by many  industries, yet the PID
is difficult to deal with some sophisticated systems such as second order
systems, long time-lag systems, during setpoint change and / or load
disturbance circumstance etc.  The PID principle is based on a mathematic
modeling which is obtained by tuning the process.  Unfortunately, many
systems are too complex to describe in numerical terms precisely.  In
addition, these systems may be variable from time to time.  In order to
overcome the imperfection of PID control, the Fuzzy Technology is
introduced.  What is the Fuzzy Control ?  It looks like a good driver.  Under
different speeds and circumstances, he can control a car well with
experiences he had before and does not require the knowledge of kinetic
theory of motion.  The Fuzzy Logic is a linguistic control which is different
from the numerical PID control.  It controls the system by experiences and
does not need to simulate the system precisely as been controlled by PID.

The basic theory used in this controller is described in the following block
diagrams:

Safety Symbol

The symbol calls attention to an operating procedure, practice, or the like,
which, if not correctly performed or adhered to, could result in personal
injury or damage to or destruction of part or all of the product.  do not
proceed beyond a safety symbol until the indicated conditions are fully
understood and met.

           Model: FDC-9200
           Instruction Manual

Fuzzy Rule

Fuzzy Inference

Engine

Defuzzifier

Fuzzifier

Numerical

information

Linguistic

information

Numerical

information

SYSTEM

PID

FUZZY

MV

PV

_

+

SV

+

+

P I D + FUZZY CONTROL

2. NUMBERING  SYSTEM

    Model No. -
                       (1) (2) (3) (4) (5) (6) (7) (8)

Warm Up

Load Disturbance

PID control when properly tuned

PID + Fuzzy control

Setpoint

Temperature

Time

(1) Power Input

4

 90-264VAC

5

 20-32VAC/VDC

9

 Other

(2) Signal Input

5

 Configurable (Universal)

9

 Other

(3) Range Code

1

 Configurable

9

 Other

(4) Control Mode

3

 PID + Fuzzy /ON-OFF Control

(5) Output 1 Option

0

 None

1

 Relay rated 3A/240VAC resistive

2

 SSR Drive rated 20mA/24V

3

 4-20mA linear, max. load 500 ohms (Module OM92-1)

4

 0-20mA linear, max. load 500 ohms (Module OM92-2)

5

 0-10V linear, min. impedance 500K ohms (Module OM92-3)

9

 Other

(6) Output 2 Option

0

 None

(7) Alarm Option

0

 None

2

 Dual relays rated 2A/240VAC resistive

 (Second relay available for propational cooling Output 2)

9

 Other

(8) Communication

0

 None

1

 RS-485

2

 4-20mA retransmission

3

 0-20mA retransmission

9

 Other

Page 1

Содержание FDC-9200

Страница 1: ...User s Manual FDC 9200 Self Tune Fuzzy PID Process Temperature Controller...

Страница 2: ...although PID control has been used and proved to be an efficient controlling method by many industries yet the PID is difficult to deal with some sophisticated systems such as second order systems lon...

Страница 3: ...Band Reset Integral Rate Derivative Ramp Rate Dwell ON OFF Cycle Time Control Action POWER Rating Consumption ENVIRONMENTAL PHYSICAL Safety Protection EMC Emmission EMC Immunity Operating Temperature...

Страница 4: ...larity is observed throughout Joints in the cable should be avoided if possible The colour codes used on the thermocouple extension leads are shown in Table 4 1 4 4 5 Relay Output Direct Drive Figure...

Страница 5: ...C 3 Silicon Rubber buttons For ease of control set up and setpoint adjustment Control Output Setpoint Value Alarm Outputs Process Value 3 5 7 4 6 8 or or Alarm 2 Control Output 2 Alarm1 Output Control...

Страница 6: ...Hold Function Dwell Timer ON as Time Out No Special Function Alarm with Latch Function Alarm with Latch Hold Function Dwell Timer OFF as Time Out Deviation High Alarm Full Scale High Alarm Full Scale...

Страница 7: ...compensatio Adjust the drift compensation code 6 6 6 6 count Select a proper status for Output 1 Output 1 ON Output 1 OFF Select Lock or F ree for the Security Level 0 Protect Lock all the Level 0 pa...

Страница 8: ...be added to the process value so that the process value will be read with minimum error For those process with bad circulation may use this parameter to compensate the temperature difference between...

Страница 9: ...r that parameter by using up key or down key Finally press and hold 3 2 seconds or longer now the new level value is entered If the level value is unchanged the above operation for entering can be omi...

Страница 10: ...is set parameters TI TD and CCT will have no effect on the system nor can the manual mode and the auto tune program be executed PV Time D action Perfect TD too high TD too low SP PV Time Time P action...

Страница 11: ...e to be used An error message will be shown in the display The manual control is used during Teaching the process The controller fails The manual control is an open loop control The process may rise t...

Страница 12: ...enabled by configuring the alarm 1 to act as a dwell timer If A1SF is set to time out on the alarm 1 relay will now operate as a timer contact with the contact being opened on initial start up The ti...

Страница 13: ...procedure connect a thermocouple to terminal 13 and 14 observing polarity and select a correct INPT for the thermocouple Switch the power on and let the controller to be powered for at least 30 minut...

Страница 14: ...Control abnormal or operation incorrect Check and replace Read the operation procedure carefully Overflow error data out of range during execution of software program Wrong sensor or thermocouple typ...

Страница 15: ...ermocouple type wrong input mode selected Analog portion of A D converter defective Check sensor or thermocouple type and if proper input mode was selected Replace related components or board Reversed...

Страница 16: ...User s Manual FDC 9200 Process Temperature Controller 7524 West 98th Place Bridgeview IL 60455 Phone 888 751 5444 Fax 888 307 8014...

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