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4.4.5  Relay Output Direct Drive

Figure 4.9 shows connections using the internal relay to drive a small load.
The current does not exceed 3 amperes.

3

5

4

6

or

Load

120V /240V

Mains Supply

Alarm

Output

Control

Output

Max. 3A

Resistive

Fig. 4.9  Relay Direct Drive Connections

TABLE  4.1      THERMOCOUPLE  CABLE  COLOUR  CODES

Thermocouple

Type

Cable

Material

British

BS

American

ASTM

German

DIN

French

NFE

T

Copper
Constantan

+ white
-  blue
*  blue

+ blue
-  red
*  blue

+ red
-  brown
*  brown

+ yellow
-  blue
*  blue

J

Iron / Constantan

+ yellow
-  blue
*  black

+ white
-  red
*  black

+ red
-  blue
*  blue

+ yellow
-  black
*  black

K

Nickel Chromium
Nickel
Aluminium

+ brown
-  blue
*  red

+ yellow
-  red
*  yellow

+ red
-  green
*  green

+ yellow
-  purple
* yellow

R
S

13% Copper
10% Copper
Nickel

+ white
-  blue
*  green

+ black
-  red
*  green

+ red
-  white
*  white

+ yellow
-  green
*  green

B

Platinum /
Rhodium

+ grey
-  red
*  grey

* Colour of overall sheath

11

8

+

_

0 1V, 0 5V

1 5V, 0 10V

~

~

~

~

Input Impedance = 100k ohm

11
12

+

_

0 20mA or

4 20mA

~

~

Fig. 4.7  Linear Voltage Input Connections

Fig. 4.8  Linear Current Input Connections

4.4.3  PT100 Ohm RTD  Input

RTD connection are shown in Figure 4.6, with the compensating lead
connected to terminal 11.  For two-wire RTD inputs, terminals 10 and 11
should be linked.  The three-wire RTD offers the capability of lead resistance
compensation provided that the three leads should be of same gauge and
equal length.

4.4.4  DC Linear Input

DC linear voltage and linear current connections are shown in Figure 4.7
and Figure 4.8.

10
11

9

A

PT100

B

B

Fig. 4.6  RTD Input Connections

The colour codes used on the thermocouple extension leads are shown in
Table 4.1.

            This equipment is designed for installation in an enclosure which
provides adequate protection against electric shock.  The enclosure must
be connected to earth ground.

Local requirements regarding electrical installation should be regidly
observed.  Consideration should be  given  to the prevention of  unauthorised
personnel from gaining access to the power terminations.

4.4.2  Thermocouple Input

Thermocouple input connections are shown in Figure 4.5.  The correct
type of thermocouple extension lead-wire or compensating cable must be
used for the entire distance between the controller and the thermocouple,
ensuring that the correct polarity is observed throughout.  Joints in the
cable should be avoided, if possible.

Fig. 4.5  Thermocouple Input Connections

+

10
11

_

Fig. 4.4 Mains (Line) Supply Connections

* Unused control terminals should not be used as jumper points as they

may be internally connected, causing damage to the unit.

* Verify that the ratings of the output devices and the inputs as specified in

Table 4.1 on are not exceeded.

* Electric power in  industrial  environments  contains a certain amount of

noise in the form of transient voltages and spikes.   This electrical noise
can enter and adversely affect the operation of microprocessor-based
controls.  For this reason we strongly  recommend the  use of shielded
thermocouple  extension  wire  which  connects from the sensor to the
controller.   This  wire is a  twisted-pair construction with foil wrap and
drain wire.  The drain wire is to be attached to ground at one end only.

4.4  CONNECTION  AND  WIRING

The following connections for outputs and inputs are provided at the rear
of the controller housing:

4.4.1  Mains (Line) Input

The controller is supplied to operate on 24V (20-32VAC/VDC) or 90-264VAC.
Check that the installation mains voltage corresponds to that indicated on
the product label before connecting power to the controllers.

+

_

RTD

0-10V

A

+

+

+

COM

_

TC

_

_

_

mV

mV

0-20 mA

4-20 mA

_

mA

B

PTA

B

_

V

POWER IN

90-264 VAC

50/60HZ

ALM OUT

3A/250 VAC

CNTL OUT

3A/250 VAC

LINEAR or

SSR DRIVE

1

2

3

4

5

6

L

N

N/O

N/O

N/O

C

C

C

8

9

10

11

12

13

14

TX1 TX2

INTERFACE

RS-485

I/O

FDC-2220

Fig. 4.3  Rear Terminal Connections

4.5

7.0 mm

0.18"

0.27"

~

~

2.0mm

0.08" max.

Fig. 4.2  Lead Termination

1

2

90 264VAC or

20 32VAC / VDC

~

~

Fuse

Page 3

Содержание FDC-2220

Страница 1: ...User s Manual FDC 2220 Self Tune Fuzzy PID Process Temperature Controller ...

Страница 2: ...dred years although PID control has been used and proved to be an efficient controlling method by many industries yet the PID is difficult to deal with some sophisticated systems such as second order systems long time lag systems during setpoint change and or load disturbance circumstance etc The PID principle is based on a mathematic modeling which is obtained by tuning the process Unfortunately ...

Страница 3: ...FF Cycle Time Control Action POWER Rating Consumption ENVIRONMENTAL PHYSICAL Safety Protection EMC Emmission EMC Immunity Operating Temperature Humidity Insulation Breakdown Vibration Shock Moldings Weight 100 K ohms 0 1 C C ambient typical Protection mode configurable 100 ohms max 60dB 120dB 5 times second 0 200 C 0 360 F 0 3600 seconds 0 1000 seconds 0 55 55 C 99 99 F minute 0 9999 minutes With ...

Страница 4: ...ration should be given to the prevention of unauthorised personnel from gaining access to the power terminations 4 4 2 Thermocouple Input Thermocouple input connections are shown in Figure 4 5 The correct type of thermocouple extension lead wire or compensating cable must be used for the entire distance between the controller and the thermocouple ensuring that the correct polarity is observed thro...

Страница 5: ... 4 12 Linear Voltage Current Connections 6 5 _ 0 20mA 4 20mA or 0 10V 4 4 8 Linear Output There are three types of linear output modules See Section 2 can be selected for control output OUT 1 The connections are shown in Figure 4 12 6 5 Load 120V 240V Mains Supply _ _ SSR Fig 4 11 SSR Drive Connections TOUCHKEYS FUNCTION DESCRIPTION Up Key Press and release quickly to select the desired digit of a...

Страница 6: ... Heating Action Alarm with Hold Function Dwell Timer ON as Time Out No Special Function Alarm with Latch Function Alarm with Latch Hold Function Dwell Timer OFF as Time Out Deviation High Alarm Full Scale High Alarm Full Scale Low Alarm Deviation Band High Alarm Deviation Band Low Alarm Deviation Low Alarm 5 3 FLOW CHART OF PARAMETERS Normal Display Process value setpoint value Low scale to high s...

Страница 7: ...n code 19 9 42 7 count Adjust the drift Adjust the drift compensation code 6 6 6 6 count Select a proper status for Output 1 Output 1 ON Output 1 OFF Protect Lock all the Level 0 parameters Allow all the Level 0 parameters to be adjustable Select Lock or F ree for the Security Level 1 Protect Lock all the Level 1 parameters Allow all the Level 1 parameters to be adjustable Select Lock or F ree for...

Страница 8: ...rocess value so that the process value will be read with minimum error For those process with bad circulation may use this parameter to compensate the temperature difference between sensor and the process PB TI TD Constants for PID Control Refer section 5 7 for an in depth description AHY1 Hysteresis Values of Alarm 1 These values define the dead bands for alarm action As the process value exceeds...

Страница 9: ...or that parameter by using up key or down key Finally press and hold 3 2 seconds or longer now the new level value is entered If the level value is unchanged the above operation for entering can be omitted For example If ASP1 RAMP are configured as level 0 PB TI TD are configured as leve 1 and the other parameters are configured as level 3 the scrolling sequence of parameters will be as follows 5 ...

Страница 10: ... is set parameters TI TD and CCT will have no effect on the system nor can the manual mode and the auto tune program be executed PV Time D action Perfect TD too high TD too low SP PV Time Time P action SP 100 0 100 0 Reverse Action Action CONA REVR CONA DIR Direct OUTPUT SP HYST 2 SP HYST 2 SV DB CPB SV DB Negative DB Positive 100 0 Cooling Output PV C or F P T SV PV Time PV Time P action Perfect ...

Страница 11: ...le to be used An error message will be shown in the display The manual control is used during Teaching the process The controller fails The manual control is an open loop control The process may rise to a dangerous value temperature Special attention to the process has to be given to prevent a system damage 5 13 RAMP DWELL The controller can be configured to act as either a fixed setpoint controll...

Страница 12: ...is enabled by configuring the alarm 1 to act as a dwell timer If A1SF is set to time out on the alarm 1 relay will now operate as a timer contact with the contact being opened on initial start up The timer begins to count down once the setpoint temperature is reached After the setting at ASP1 has elapsed the alarm 1 relay closes The dwell function may be used to operate an external device such as ...

Страница 13: ...ration procedure connect a thermocouple to terminal 13 and 14 observing polarity and select a correct INPT for the thermocouple Switch the power on and let the controller to be powered for at least 30 minutes If the controller does not measure a correct temperature for the thermocouple the following procedures may be employed to correct the error 1 Perform procedure 1 and 2 stated in calibration p...

Страница 14: ...8 Control abnormal or operation incorrect Check and replace Read the operation procedure carefully Overflow error data out of range during execution of software program Wrong sensor or thermocouple type Wrong input mode selected Analog portion A D converter defective Replace sensor Check sensor or thermocouple type correct input selection Replace module Check for outside source of damage such as t...

Страница 15: ...hermocouple type wrong input mode selected Analog portion of A D converter defective Check sensor or thermocouple type and if proper input mode was selected Replace related components or board Reversed input wiring of sensor Check and correct 7 No heat or output No heater power output incorrect output device used Output device defective Open fuse outside of the instrument Check output wiring and o...

Страница 16: ...User s Manual FDC 2220 Process Temperature Controller 7524 West 98th Place Bridgeview IL 60455 Phone 888 751 5444 Fax 888 307 8014 ...

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