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4.4.6  Relay Output Contactor Drive

4.4.7  SSR  Drive Output

Controllers fitted with the SSR drive output produce a time-proportional
non-isolated pulse voltage (0-20V nominal, output impedance 660 ohms).
The connections are shown in Figure 4.11

4.5  SENSOR  PLACEMENT

Proper sensor placement can eliminate many problems in a control system.
The probe should be placed so that it can detect any temperature change
with minimal thermal lag.  In a process that requires fairly constant heat
output, the probe should be placed close to the heater.  In processes
where the heat demand is variable, the probe should be closer to the work
area.  Some experimenting with probe location is often required to find this
optimum position.

In a liquid process, addition of a stirrer will help to eliminate thermal lag.
Since the thermocouple is basically a point measuring device, placing more
than one thermocouple in parallel will provide an average temperature
reading and produce better results in most air heated processes.

Proper sensor type is also a very important factor in obtaining precise
measurements.  The sensor must have the correct temperature range to
meet the process requirements.  In special processes the sensor might
have to have different requirements such as leak-proof, anti-vibration,
antiseptic, etc.

Standard sensor limits of error are ±4 degrees F (±2 degrees C) or 0.75%
of sensed temperature (half that for special) plus drift caused by improper
protection or an over-temperature occurance.  This error is far greater
than controller error and cannot be corrected at the sensor except by
proper selection and replacement.

5.  OPERATION

5.1  FRONT  PANEL  DESCRIPTION

OUT

FDC-2220

ALM

C

Control

Output

Indicator

Alarm

Output

Indicator

3 Silicon Rubber buttons

For ease of control set-up

and setpoint adjustment.

4-digit 0.4" red LED display indicating

process value or setpoint value.

3

5

4

6

or

120V /240V

Mains Supply

Alarm

Output

Control

Output

No Fuse

Breaker

Three

Phase

Heater

Power

Three Phase

Delta

Heater

Load

Fig. 4.10  Contactor drive Connections

Fig. 4.12  Linear Voltage / Current Connections

6
5

+

_

0 20mA,

4 20mA or

0 10V

~

~

~

4.4.8  Linear Output

There are three types of linear output modules (See Section 2) can be
selected for control output (OUT 1).  The connections are shown in Figure
4.12.

6
5

Load

120V /240V

Mains Supply

+

+

_

_

SSR

Fig. 4.11  SSR Drive Connections

TOUCHKEYS

FUNCTION

DESCRIPTION

Up Key

Press and release quickly to select the desired digit of a numerical parameter
to change.    Press and hold to increase the value of the selected digit for a
numerical parameter or to change the selection for an index parameter.

Down Key

Press and release quickly to select the desired digit of a numerical parameter
to change.  Press and hold to decrease the value of the selected digit for a
numerical parameter or to change the selection for an index parameter.

(Direct) Scroll Key

Select the parameter in a direct sequence.  Also used to select the tool
program parameters.

Long Scroll / Enter Key

Select the protected  parameters in higher security level, also used to actuate
the execution for the selected tool program whenever the display is showing a
tool program.

Reverse Scroll / Calibration
Verification  Key

Select the parameter in a reverse sequence during parameter scrolling, or
verify the display accuracy for various input types during the calibration mode.

Lock Key

Disable keypad operation to protect all the parameters from tampering.

Tool Program Key

Select the tool program in sequence.

Reset / Exit Key

Unlock keypad operation and reset the front panel display to a normal display
mode, also used to leave the tool program execution or ending the autotune
and manual control execution.

Autotune Key

Press and hold both keys for at least 3.2 seconds then release to start
execution of autotune program.

Engineering Key

By entering correct security code to allow execution of engineering programs.
This function is used only in the factory to speed up the production.  The user
should  never attempts to operate this function.

Press
for at least 3.2 seconds

Press

and

Press

and

Press

and

and

Press

and

Press
for at least 3.2 seconds

and

Press
for at least 3.2 seconds

5.2  KEYPAD  OPERATION

* With power on, it has to wait for 12 seconds to memorize the new values of parameters once it been changed.

Page 4

Содержание FDC-2220

Страница 1: ...User s Manual FDC 2220 Self Tune Fuzzy PID Process Temperature Controller ...

Страница 2: ...dred years although PID control has been used and proved to be an efficient controlling method by many industries yet the PID is difficult to deal with some sophisticated systems such as second order systems long time lag systems during setpoint change and or load disturbance circumstance etc The PID principle is based on a mathematic modeling which is obtained by tuning the process Unfortunately ...

Страница 3: ...FF Cycle Time Control Action POWER Rating Consumption ENVIRONMENTAL PHYSICAL Safety Protection EMC Emmission EMC Immunity Operating Temperature Humidity Insulation Breakdown Vibration Shock Moldings Weight 100 K ohms 0 1 C C ambient typical Protection mode configurable 100 ohms max 60dB 120dB 5 times second 0 200 C 0 360 F 0 3600 seconds 0 1000 seconds 0 55 55 C 99 99 F minute 0 9999 minutes With ...

Страница 4: ...ration should be given to the prevention of unauthorised personnel from gaining access to the power terminations 4 4 2 Thermocouple Input Thermocouple input connections are shown in Figure 4 5 The correct type of thermocouple extension lead wire or compensating cable must be used for the entire distance between the controller and the thermocouple ensuring that the correct polarity is observed thro...

Страница 5: ... 4 12 Linear Voltage Current Connections 6 5 _ 0 20mA 4 20mA or 0 10V 4 4 8 Linear Output There are three types of linear output modules See Section 2 can be selected for control output OUT 1 The connections are shown in Figure 4 12 6 5 Load 120V 240V Mains Supply _ _ SSR Fig 4 11 SSR Drive Connections TOUCHKEYS FUNCTION DESCRIPTION Up Key Press and release quickly to select the desired digit of a...

Страница 6: ... Heating Action Alarm with Hold Function Dwell Timer ON as Time Out No Special Function Alarm with Latch Function Alarm with Latch Hold Function Dwell Timer OFF as Time Out Deviation High Alarm Full Scale High Alarm Full Scale Low Alarm Deviation Band High Alarm Deviation Band Low Alarm Deviation Low Alarm 5 3 FLOW CHART OF PARAMETERS Normal Display Process value setpoint value Low scale to high s...

Страница 7: ...n code 19 9 42 7 count Adjust the drift Adjust the drift compensation code 6 6 6 6 count Select a proper status for Output 1 Output 1 ON Output 1 OFF Protect Lock all the Level 0 parameters Allow all the Level 0 parameters to be adjustable Select Lock or F ree for the Security Level 1 Protect Lock all the Level 1 parameters Allow all the Level 1 parameters to be adjustable Select Lock or F ree for...

Страница 8: ...rocess value so that the process value will be read with minimum error For those process with bad circulation may use this parameter to compensate the temperature difference between sensor and the process PB TI TD Constants for PID Control Refer section 5 7 for an in depth description AHY1 Hysteresis Values of Alarm 1 These values define the dead bands for alarm action As the process value exceeds...

Страница 9: ...or that parameter by using up key or down key Finally press and hold 3 2 seconds or longer now the new level value is entered If the level value is unchanged the above operation for entering can be omitted For example If ASP1 RAMP are configured as level 0 PB TI TD are configured as leve 1 and the other parameters are configured as level 3 the scrolling sequence of parameters will be as follows 5 ...

Страница 10: ... is set parameters TI TD and CCT will have no effect on the system nor can the manual mode and the auto tune program be executed PV Time D action Perfect TD too high TD too low SP PV Time Time P action SP 100 0 100 0 Reverse Action Action CONA REVR CONA DIR Direct OUTPUT SP HYST 2 SP HYST 2 SV DB CPB SV DB Negative DB Positive 100 0 Cooling Output PV C or F P T SV PV Time PV Time P action Perfect ...

Страница 11: ...le to be used An error message will be shown in the display The manual control is used during Teaching the process The controller fails The manual control is an open loop control The process may rise to a dangerous value temperature Special attention to the process has to be given to prevent a system damage 5 13 RAMP DWELL The controller can be configured to act as either a fixed setpoint controll...

Страница 12: ...is enabled by configuring the alarm 1 to act as a dwell timer If A1SF is set to time out on the alarm 1 relay will now operate as a timer contact with the contact being opened on initial start up The timer begins to count down once the setpoint temperature is reached After the setting at ASP1 has elapsed the alarm 1 relay closes The dwell function may be used to operate an external device such as ...

Страница 13: ...ration procedure connect a thermocouple to terminal 13 and 14 observing polarity and select a correct INPT for the thermocouple Switch the power on and let the controller to be powered for at least 30 minutes If the controller does not measure a correct temperature for the thermocouple the following procedures may be employed to correct the error 1 Perform procedure 1 and 2 stated in calibration p...

Страница 14: ...8 Control abnormal or operation incorrect Check and replace Read the operation procedure carefully Overflow error data out of range during execution of software program Wrong sensor or thermocouple type Wrong input mode selected Analog portion A D converter defective Replace sensor Check sensor or thermocouple type correct input selection Replace module Check for outside source of damage such as t...

Страница 15: ...hermocouple type wrong input mode selected Analog portion of A D converter defective Check sensor or thermocouple type and if proper input mode was selected Replace related components or board Reversed input wiring of sensor Check and correct 7 No heat or output No heater power output incorrect output device used Output device defective Open fuse outside of the instrument Check output wiring and o...

Страница 16: ...User s Manual FDC 2220 Process Temperature Controller 7524 West 98th Place Bridgeview IL 60455 Phone 888 751 5444 Fax 888 307 8014 ...

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