FULTON FB-W 012 Скачать руководство пользователя страница 21

Questions?  Call (315) 298-5121, or visit us online at  www.fulton.com

SECTION 4

 

FBW-IOM-2014-0311

 

MAINTENANCE

4-3

!

WARNING

All information in this manual is for 
reference and guidance purposes, 
and does not substitute for required 
professional training, conduct, 
and strict adherence to applicable 
jurisdictional/professional codes and 
regulations. 

Never use open fl ame or other sources 
of ignition to check for gas leaks. 

A defective boiler can cause injury. 
Do not operate a boiler that is 
defective, or has any missing parts. 
Do not attempt repairs or any other 
maintenance work that you do not 
understand. 

Never store or use gasoline or other 
fl ammables in the vicinity of this 
appliance. 

Do not use this boiler if any part has 
been under water. Immediately call a 
qualifi ed service technician. 

 

4

CAUTION

Use caution when using any cleaning 
solutions. Refer to local regulations for 
proper cleaning solution disposal. 

Do not allow oil leaks, dust, or dirt to 
accumulate around the boiler.

To protect unit components and 
prolong equipment life, it is essential 
that regular inspections are carried out.  
The most common causes of failure are 
excessive scale build-up and corrosion. 

 Handhole Gasket Installation

1.  Remove old gasket and thoroughly clean the surface on boiler and on 

plate. 

2.  Place neoprene gasket on handhole plate.  Be sure the gasket is pushed 

down tight on the plate.  Do not use any grease, lubricant or adhesive.

3.  After plate is in boiler and gasket is in place, set yoke and tighten nut only 

enough to provide a snug fi t. See Figure 4. Make it hand tight then snug 
with wrench about ¼ turn. Do not compress excessively as neoprene 
gaskets should never be compressed as much as the old asbestos type. 

4.  If gasket leaks while pressure is being built up, tighten only enough to stop 

leakage. Never tighten more than necessary to prevent leakage. Excessive 
tightening may shorten life of gasket. 

 

Scale Formation

The dangers of scale to the life of the element cannot be over stressed.  Scale 
possesses excellent insulating qualities and its formation on the element 
prevents the heat generated by the element from being transferred to the water, 
causing the element to overheat and burn out.  Loose powdery formations can 
be removed with a wire brush.  Hard scale may be removed using a mild chemical 
cleaning agent followed by a neutralizing agent. 

Elements, if stored correctly, have an indefi nite shelf life.  However, problems will 
arise if they are stored in damp or humid conditions.  Moisture can be absorbed 
by the insulation as the elements are fi tted with a breathing seal.

OVERTIGHTENED

(INCORRECT)

SNUG FIT

(CORRECT)

FIGURE 4 - GASKET INSTALLATION

Содержание FB-W 012

Страница 1: ...INSTALLATIONAND OPERATIONMANUAL Electric HotWater Boiler FB W 12 to 700 kW 1 2 to 70 HP Serial National Board Model Fulton Order SoldTo Job Name Date FBW IOM 2014 0312...

Страница 2: ......

Страница 3: ...Control 2 5 STEPCONTROLLERS 2 5 WaterSupply 2 5 WATERQUALITY 2 5 WATERSPECIFICATION 2 5 ElectricalInstallation 2 7 MOTORS 2 7 ELECTRICELEMENTS 2 8 Operation 3 1 BeforeStartUp 3 2 Start Up 3 2 BoilerCo...

Страница 4: ...TheFultonCompanies2014 TABLEOFCONTENTS FBW IOM 2014 0311 0 2...

Страница 5: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 1 1 INTRODUCTION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Страница 6: ...otes in literature on stickers and labels and any additional safety precautions that apply Follow all safety codes and wear appropriate safety protection Follow all jurisdictional codes and consult an...

Страница 7: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 2 1 INSTALLATION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Страница 8: ...h element This results in low flux temperatures and long element life Multiple vertically oriented stainless steel or Incolloy elements discourage build up because element expansion and contraction ca...

Страница 9: ...UL requires at least 36 clear space be maintained in front of any electrical panel 3 Ensure all labels on the boiler will be fully visible for maintenance and inspection BoilerTrim Each boiler is sup...

Страница 10: ...0 20 20 20 20 20 17 17 24 24 28 28 36 40 40 44 44 50 50 MM 508 508 508 508 508 508 432 432 610 610 711 711 914 1016 1016 1118 1118 1270 1270 H Overall Depth Electric Panel to Drain IN 34 34 34 34 34 3...

Страница 11: ...s and dissolved minerals These materials may promote corrosion deposition and or fouling of equipment To prevent TABLE 1B SPECIFICATIONS Model FB W 012 015 018 024 030 036 050 070 105 140 175 210 280...

Страница 12: ...per less than 25 ppm Corrosion Inhibitor level capable of maintaining iron corrosion rates 2 mpy Due to changing environmental restrictions a non heavy metal all organic inhibitor is recommended which...

Страница 13: ...ect wiring as shown in wiring diagram which is furnished inside the electrical control panel Be sure to install a fused switch for the contactors and a separate fused switch for the circulating pump s...

Страница 14: ...c elements will have an increase in watt density if the applied voltage is higher than the element design voltage Therefore electric elements have a 0 tolerance for operation over design voltage Elect...

Страница 15: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 3 1 OPERATION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Страница 16: ...ter level is too low A low water cut off condition will require pushing the manual reset button on the panel box Water Relief Valve ASME Approved releases extra pressure Water Outlet Valve allows wate...

Страница 17: ...he fused switch that controls the circulating pump should be kept in the on position at all times during the boiler operation as well as during the non operating period of the boiler This should be tu...

Страница 18: ...conduct and strict adherence to applicable jurisdictional professional codes and regulations Failure to follow instructions may result in a fire or explosion causing property damage personal injury o...

Страница 19: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 4 1 MAINTENANCE INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Страница 20: ...section of the manual DailyMaintenanceandInspectionSchedule Daily maintenance and inspection must include the following 1 Check all valves for proper opening and closing 2 Check supply water pump for...

Страница 21: ...oroughly clean the surface on boiler and on plate 2 Place neoprene gasket on handhole plate Be sure the gasket is pushed down tight on the plate Do not use any grease lubricant or adhesive 3 After pla...

Страница 22: ...verify power in each stage or that component is supplied 2 If part of the voltage is stopped at any point replace that component and continue the test until all circuits test clear Control Switch Fail...

Страница 23: ...ff an ohm meter can be used to check the contactor points between the contac tor supply and contactor feed to verify the contactor is pulling in A visual inspection on the side of the contactor can be...

Страница 24: ...TheFultonCompanies2014 MAINTENANCE FBW IOM 2014 0311 SECTION4 4 6...

Страница 25: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 5 1 WARRANTY PARTS INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Страница 26: ...lly completed and returned the equipment Installation and Operation Checklists to Fulton s Quality Assurance department General Fulton shall be notified in writing as soon as any defect becomes appare...

Страница 27: ...nd system performance and voids the product warranty Parts Spare and replacement parts may be ordered from your local representative or through the Fulton Companies When ordering replacement parts ple...

Страница 28: ...TheFultonCompanies2014 WARRANTY PARTS FBW IOM 2014 0311 SECTION5 5 4 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 29: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com SECTION5 FBW IOM 2014 0311 WARRANTY PARTS 5 5 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 30: ...TheFultonCompanies2014 WARRANTY PARTS FBW IOM 2014 0311 SECTION5 5 6...

Страница 31: ......

Страница 32: ...nstallation Operation and Maintenance manual may be reproduced in any form or by any means without permission in writing from the Fulton Companies Fulton BoilerWorks Inc Fulton Heating Solutions Inc F...

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