FULTON FB-W 012 Скачать руководство пользователя страница 12

© The Fulton Companies 2014

INSTALLATION

 

FBW-IOM-2014-0311 

SECTION 2

2-6

these contaminants from impacting on boiler performance, valve operation and 
general pipe longevity, each location must be analyzed and treated accordingly. 
The following are installation recommendations for “closed-loop” recirculating 
hot water heating systems.

1.  Automatic pressure activated water make up valve with backfl ow 

preventer providing water to the system, not fed directly to the boiler, set 
to maintain:

 

Required NPSH for recirculating pump(s). 

 

A positive system pressure at the highest point of 5 to 10 psi.

 

Make up water valve should be designed to add water to the system at 

the outlet of the boiler and should not be fed directly into the boiler.

 

Air removal equipment, including air separator and automatic air breather 

valves.

 

A functioning expansion tank designed to system specifi cations.

 

Filtration to remove particulates installed inline with the suction side of 

the recirculating pump.

 

Bypass chemical feeder for corrosion inhibitor maintenance.

 

Optionally a water meter could be installed in series with the automatic 

pressure activated water make up valve to monitor any make up water.

2.  Ensure water quality meets the following:

 

Oxygen - less than 250 ppb (operating condition)

 

pH: 8 -10.5

 

Total Iron & Copper - less than 25 ppm

 

Corrosion Inhibitor - level capable of maintaining iron corrosion rates < 2 

mpy. Due to changing environmental restrictions, a non-heavy metal, 
all organic inhibitor is recommended, which is designed for multi-metal 
systems including ferrous metals and yellow metals such as copper and 
brass.

 

Chlorides - less than 250 ppm.

3.  Maintenance: To prevent scale or corrosion in boiler and associated piping, 

make up water must be kept to a minimum.  This is best achieved by 
ensuring immediate repair of all leaks and maintenance of system pressure.

 NOTE: 

There is a low water cut-off  furnished as standard on all boilers.

 

Water/Mechanical Installation

Adhere to the following for water supply installation:

1.  Pipe the supply water and return lines to the openings on the boiler. Water 

stop valves should be in line between the boiler and the fi rst piece of 

 

!

WARNING

All information in this manual is for 
reference and guidance purposes, 
and does not substitute for required 
professional training, conduct, and strict 
adherence to applicable jurisdictional/
professional codes and regulations. 

Do not downsize safety valve discharge 
piping below safety valve discharge 

connection size. This is code violation.

 

4

CAUTION

Do not install this boiler on carpeting. 

Boiler room temperatures greater than 100 
F may cause premature failure of the control 
panel electrical components. 

This boiler is equipped with a door safety 
switch, which will de-energize the boiler 
when the panel door is opened. 

Содержание FB-W 012

Страница 1: ...INSTALLATIONAND OPERATIONMANUAL Electric HotWater Boiler FB W 12 to 700 kW 1 2 to 70 HP Serial National Board Model Fulton Order SoldTo Job Name Date FBW IOM 2014 0312...

Страница 2: ......

Страница 3: ...Control 2 5 STEPCONTROLLERS 2 5 WaterSupply 2 5 WATERQUALITY 2 5 WATERSPECIFICATION 2 5 ElectricalInstallation 2 7 MOTORS 2 7 ELECTRICELEMENTS 2 8 Operation 3 1 BeforeStartUp 3 2 Start Up 3 2 BoilerCo...

Страница 4: ...TheFultonCompanies2014 TABLEOFCONTENTS FBW IOM 2014 0311 0 2...

Страница 5: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 1 1 INTRODUCTION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Страница 6: ...otes in literature on stickers and labels and any additional safety precautions that apply Follow all safety codes and wear appropriate safety protection Follow all jurisdictional codes and consult an...

Страница 7: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 2 1 INSTALLATION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Страница 8: ...h element This results in low flux temperatures and long element life Multiple vertically oriented stainless steel or Incolloy elements discourage build up because element expansion and contraction ca...

Страница 9: ...UL requires at least 36 clear space be maintained in front of any electrical panel 3 Ensure all labels on the boiler will be fully visible for maintenance and inspection BoilerTrim Each boiler is sup...

Страница 10: ...0 20 20 20 20 20 17 17 24 24 28 28 36 40 40 44 44 50 50 MM 508 508 508 508 508 508 432 432 610 610 711 711 914 1016 1016 1118 1118 1270 1270 H Overall Depth Electric Panel to Drain IN 34 34 34 34 34 3...

Страница 11: ...s and dissolved minerals These materials may promote corrosion deposition and or fouling of equipment To prevent TABLE 1B SPECIFICATIONS Model FB W 012 015 018 024 030 036 050 070 105 140 175 210 280...

Страница 12: ...per less than 25 ppm Corrosion Inhibitor level capable of maintaining iron corrosion rates 2 mpy Due to changing environmental restrictions a non heavy metal all organic inhibitor is recommended which...

Страница 13: ...ect wiring as shown in wiring diagram which is furnished inside the electrical control panel Be sure to install a fused switch for the contactors and a separate fused switch for the circulating pump s...

Страница 14: ...c elements will have an increase in watt density if the applied voltage is higher than the element design voltage Therefore electric elements have a 0 tolerance for operation over design voltage Elect...

Страница 15: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 3 1 OPERATION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Страница 16: ...ter level is too low A low water cut off condition will require pushing the manual reset button on the panel box Water Relief Valve ASME Approved releases extra pressure Water Outlet Valve allows wate...

Страница 17: ...he fused switch that controls the circulating pump should be kept in the on position at all times during the boiler operation as well as during the non operating period of the boiler This should be tu...

Страница 18: ...conduct and strict adherence to applicable jurisdictional professional codes and regulations Failure to follow instructions may result in a fire or explosion causing property damage personal injury o...

Страница 19: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 4 1 MAINTENANCE INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Страница 20: ...section of the manual DailyMaintenanceandInspectionSchedule Daily maintenance and inspection must include the following 1 Check all valves for proper opening and closing 2 Check supply water pump for...

Страница 21: ...oroughly clean the surface on boiler and on plate 2 Place neoprene gasket on handhole plate Be sure the gasket is pushed down tight on the plate Do not use any grease lubricant or adhesive 3 After pla...

Страница 22: ...verify power in each stage or that component is supplied 2 If part of the voltage is stopped at any point replace that component and continue the test until all circuits test clear Control Switch Fail...

Страница 23: ...ff an ohm meter can be used to check the contactor points between the contac tor supply and contactor feed to verify the contactor is pulling in A visual inspection on the side of the contactor can be...

Страница 24: ...TheFultonCompanies2014 MAINTENANCE FBW IOM 2014 0311 SECTION4 4 6...

Страница 25: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 5 1 WARRANTY PARTS INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Страница 26: ...lly completed and returned the equipment Installation and Operation Checklists to Fulton s Quality Assurance department General Fulton shall be notified in writing as soon as any defect becomes appare...

Страница 27: ...nd system performance and voids the product warranty Parts Spare and replacement parts may be ordered from your local representative or through the Fulton Companies When ordering replacement parts ple...

Страница 28: ...TheFultonCompanies2014 WARRANTY PARTS FBW IOM 2014 0311 SECTION5 5 4 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 29: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com SECTION5 FBW IOM 2014 0311 WARRANTY PARTS 5 5 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 30: ...TheFultonCompanies2014 WARRANTY PARTS FBW IOM 2014 0311 SECTION5 5 6...

Страница 31: ......

Страница 32: ...nstallation Operation and Maintenance manual may be reproduced in any form or by any means without permission in writing from the Fulton Companies Fulton BoilerWorks Inc Fulton Heating Solutions Inc F...

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