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CAUTION

For the air conditioner to operate satisfactorily, install it as outlined in this installation 

manual.
Connect the indoor unit and outdoor unit with the air conditioner piping and cables 

available standards parts.This installation manual describes the correct connections 

using the installation set available from our standard parts.
Installation work must be performed in accordance with national wiring standards by 

authorized personnel only.
Also, do not use an extension cable.
Do not turn on the power until all installation work is complete.
Do not purge the air with refrigerants but use a vacuum pump to vacuum the 

installation.
There is not extra refrigerant in the outdoor unit for air purging.
Use a vacuum pump for R410A exclusively.
Using the same vacuum pump for different refrigerants may damage the vacuum 

pump or the unit.
Use a clean gauge manifold and charging hose for R410A exclusively.
If refrigerant leaks while work is being carried out, ventilate the area. If the refrigerant 

comes in contact with a flame, it produces a toxic gas.

Be careful not to scratch the air conditioner when handling it.

• 

After installation, explain correct operation to the customer, using the operating manual.

• 

Let the customer keep this installation manual because it is used when the air 

• 

conditioner is serviced or moved.

ABOUT THE PRODUCT

21 

Precautions for using R410A refrigerant

21 11 

 

WARNING

The basic installation work procedures are the same as conventional refrigerant 

models.

However, pay careful attention to the following points:

Since the working pressure is 1.6 times higher than that of conventional refrigerant 

(R22) models, some of the piping and installation and service tools are special. (See 

the table below.)

Especially,  when  replacing  a  conventional  refrigerant  (R22)  model  with  a  new 

refrigerant R410A model, always replace the conventional piping and flare nuts with 

the R410A piping and flare nuts.

Models that use refrigerant R410A have a different charging port thread diameter 

to prevent erroneous charging with conventional refrigerant (R22) and for safety. 

Therefore, check beforehand. [The charging port thread diameter for R410A is 1/2 

UNF 20 threads per inch.]

Be careful that foreign matter (oil, water, etc.) does not enter the piping than with 

refrigerant models. Also, when storing the piping, securely seal the openings by 

pinching, taping, etc.

When charging the refrigerant, take into account the slight change in the composition 

of the gas and liquid phases, and always charge from the liquid phase side whose 

composition is stable.

Special tools for R410A

21 21 

Tool name

Contents of change

Gauge manifold

Pressure is high and cannot be measured with a conventional 

gauge. To prevent erroneous mixing of other refrigerants, the 

diameter of each port has been changed.

It is recommended the gauge with seals –0.1 to 5.3 MPa (–14.5  

to 769 psi) for high pressure. –0.1 to 3.8 MPa (–14.5 to 551 

psi) for low pressure.

Charge hose

To increase pressure resistance, the hose material and base 

size were changed.

Vacuum pump

A conventional vacuum pump can be used by installing a 

vacuum pump adapter.

Gas leakage 

detector

Special gas leakage detector for HFC refrigerant R410A.

Copper pipes

It is necessary to use seamless copper pipes and it is desirable that the amount of residual 

oil is less than 40 mg/10 m. Do not use copper pipes having a collapsed, deformed or 

discolored portion (especially on the interior surface). Otherwise, the expansion valve or 

capillary tube may become blocked with contaminants.

As an air conditioner using R410A incurs pressure higher than when using conventional 

refrigerant, it is necessary to choose adequate materials. 

Thicknesses of copper pipes used with R410A are as shown in the table. Never use 

copper pipes thinner than that in the table even when it is available on the market.

Thicknesses of Annealed Copper Pipes (R410A)

Pipe outside diameter [mm (in1)]

Thickness  [mm (in1)] 

6.35 (1/4)

0.80 (1/32)

9.52 (3/8)

0.80 (1/32)

12.70 (1/2)

0.80 (1/32)

15.88 (5/8)

1.00 (5/128)

19.05 (3/4)

1.20 (3/64)

Accessories

21 21 

 

WARNING

For installation purposes, be sure to use the parts supplied by the manufacturer or 

other prescribed parts. The use of non-prescribed parts can cause serious accidents 

such as the unit falling, water leakage, electric shock, or fire.

Do not throw away the connecting parts until the installation has been complete.

Name and shape

Q’ty

Application

Installation  

manual

1

(This book)

Drain cap

5

For outdoor unit drain piping work 

Drain pipe

1

Adapter assy

12.7 mm → 9.52 mm

(1/2 in.)      (3/8 in.)

1

For use when connecting models 7–12 

to outdoor port A

Adapter assy

12.7 mm → 15.88 mm

(1/2 in.)      (5/8 in.)

1

For use when connecting models 24 to 

outdoor port A

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Содержание R410A

Страница 1: ...TIONER OUTDOOR UNIT PART NO 9374747115 INSTALLATION MANUAL For authorized personnel only MANUEL D INSTALLATION Pour le personnel agréé uniquement MANUAL DE INSTALACIÓN Solo para personal autorizado 9374747115_IM_En indd 1 20 12 2553 8 58 37 ...

Страница 2: ...ply refrigeration compressor oil or equivalent used for the outdoor unit to the matching surfaces of the flare and union tubes before connecting them then tighten the nut with a torque wrench for a leak free connection Check carefully for leaks before starting the test run NOTE Depending on the system type liquid and gas lines may be either narrow or wide Therefore to avoid confusion the refrigera...

Страница 3: ...g than with refrigerant models Also when storing the piping securely seal the openings by pinching taping etc When charging the refrigerant take into account the slight change in the composition of the gas and liquid phases and always charge from the liquid phase side whose composition is stable Special tools for R410A 222222 Tool name Contents of change Gauge manifold Pressure is high and cannot ...

Страница 4: ...of this product are shown in the table If the units are further apart than this correct operation cannot be guaranteed Total max length a b c d 70 m 230 ft 1 Max length for each indoor unit a b c or d 25 m 82 ft Max height difference between outdoor unit and each indoor unit H1 15 m 49 ft Max height difference between indoor units H2 10 m 33 ft Min length for each indoor unit a b c or d 5 m 16 ft ...

Страница 5: ...the like to prevent their access Install the outdoor unit in a location that would not inconvenience your neighbors as they could be affected by the airflow coming out from the outlet noise or vibration If it must be installed in proximity to your neighbors be sure to obtain their approval If the outdoor unit is installed in a cold region that is affected by snow accumulation snow fall or freezing...

Страница 6: ...ere it is very dusty 7 Do not install the unit where people pass 8 Install the outdoor unit in a place where it will be free from being dirty or getting wet by rain as much as possible 9 Install the unit where connection to the indoor unit is easy Single outdoor unit installation 333333333 When the upward area is open When there are obstacles at the back side 100 m m 4 in or m ore When there are o...

Страница 7: ... a pipe cutter 2 Hold the pipe downward so that the cuttings will not enter the pipe and remove any burrs 3 Insert the flare nut always use the flare nut attached to the indoor and outdoor units respectively onto the pipe and perform the flare processing with a flare tool Leakage of refrigerant may result if other flare nuts are used 4 Protect the pipes by pinching them or with tape to prevent dus...

Страница 8: ...of the specified capacity When selecting breaker please comply with the laws and the regulations of each country One breaker must be installed on the power supply of the outdoor unit Wrong selection and setup of the breaker will cause electric shock or fire Do not connect AC power supply to the transmission line terminal board Improper wiring can damage the entire system Connect the connector cord...

Страница 9: ...the specified wires connect them securely and fasten them so that there is no stress placed on the terminals 4 Use an appropriate screwdriver to tighten the terminal screws Do not use a screwdriver that is too small otherwise the screw heads may be damaged and prevent the screws from being properly tightened 5 Do not tighten the terminal screws too much otherwise the screws may break 6 See the tab...

Страница 10: ...p to the specified pressure all at once but do so gradually 1 Increase the pressure up to 0 5 MPa 73 psi let it sit for about 5 minutes and then check for any decrease in pressure 2 Increase the pressure up to 1 5 MPa 218 psi let it sit for about 5 minutes and then check for any decrease in pressure 3 Increase the pressure up to the specified pressure the pressure designed for the product and then...

Страница 11: ...e air conditioner do not mix gas other than the specified refrigerant R410A inside the refrigerant cycle When charging the refrigerant R410A always use an electronic balance for refrigerant charging to measure the refrigerant by weight When charging the refrigerant take into account the slight change in the composition of the gas and liquid phases and always charge from the liquid phase side whose...

Страница 12: ...val and cleaning 3 Give the operating manual and installation instruction sheet to the customer TEST RUN 888 The test run method may be different for each indoor unit that is connected Refer to the installation instruction sheet included with each indoor unit CAUTION Always turn on the power 12 hours prior to the start of the operation in order to ensure compressor protection Make a test run in ac...

Страница 13: ...9374747115_IM_En indd 12 20 12 2553 8 59 06 ...

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