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En-9

PIPE INSTALLATION - 2

61 

Vacuum

61 11 

 CAUTION

Always use a vacuum pump to purge the air.
Refrigerant for purging the air is not charged in the outdoor unit at the factory.
Refrigerant must not be discharged into atmosphere.
Use a vacuum pump, gauge manifold and charge hose for R410A exclusively. Using 

the same vacuum for different refrigerants may damage the vacuum pump or the unit.
After connecting the piping, check the joints for gas leakage with gas leak detector or 

soapy water.

Checking gas leakage and purging air

61 11 11 

Gas leak checks are performed using either vacuum or nitrogen gas, so select the 

proper one depending on the situation.

Checking gas leaks with vacuum:

Check if the piping connections are secure.

(1) 

Remove the cap of 3-way valve, and connect the gauge manifold charge hoses to 

(2) 

the charging port of the 3-way valve.

Open the valve of the gauge manifold fully.

(3) 

Operate the vacuum pump and start pump down.

(4) 

Check that the compound pressure gauge reads -0.1 MPa (-14.7 psi), operate the 

(5) 

vacuum pump for 30 minutes or more in each valve.

At the end of pump down, close the valve of the gauge manifold fully and stop the 

(6) 

vacuum pump. 

(It checks that leave as it is for about 10 minutes, and a needle does not return.)

Disconnect the charge hose from the 3-way valve charging port.

(7) 

Remove the blank caps, and fully open the spindles of the 2-way and 3-way 

(8) 

valves with a hexagon wrench. 

[torque: 6 to 7 N·m (53 to 62 lbf·in)].

Tighten the blank caps and charging port cap of the 2-way valve and 3-way valve 

(9) 

to the specified torque. 

Checking gas leaks with nitrogen gas:

Check if the piping connections are secure.

(1) 

Remove the cap of 3-way valve, and connect the gauge manifold charge hoses to 

(2) 

the charging port of the 3-way valve.

Pressurize with nitrogen gas using the 3-way valve charging port.

(3) 

Do not pressurize up to the specified pressure all at once but do so gradually.

(4) 

1

 Increase the pressure up to 0.5 MPa (73 psi), let it sit for about 5 minutes  and 

then check for any decrease in pressure.

2

 Increase the pressure up to 1.5 MPa (218 psi), let it sit for about 5 minutes  

and then check for any decrease in pressure.

3

 Increase the pressure up to the specified pressure (the pressure designed for 

the product) and then make a note of it.

Let it sit at the specified pressure and if there is no decrease in pressure then it is 

(5) 

satisfactory. If a pressure decrease is confirmed, there is a leak, so it is necessary 

to specify the leak location and make minor adjustments.

Discharge the nitrogen gas and starting removing the gas with a vacuum pump.

(6) 

Open the valve of the gauge manifold fully.

(7) 

Operate the vacuum pump and start pump down.

(8) 

Check that the compound pressure gauge reads -0.1 MPa (-14.7 psi), operate the 

(9) 

vacuum pump for 30 minutes or more in each valve.

At the end of pump down, close the valve of the gauge manifold fully and stop the 

(10) 

vacuum pump.

Disconnect the charge hose from the 3-way valve charging port.

(11) 

Outdoor unit

21 21 

(1) Service cover removal

• Remove the two mounting screws.
• Remove the service cover by pushing downwards.

Direction of the service

panel removal

Service cover

Hook

(3 places)

(2) Fasten the power supply cable and the connection cable to the conduit holder using 

the lock nut.

(Open the knock out holes with the tool so as not to transform conduit plate if 

necessary.)

(3) Connect the power supply cable and the connection cable to terminal.
(4) Fasten the power supply cable and connection cable with cable clamp.

Look nut

Conduit plate

Power cable

Knockout hole

Connection cable

Power cable
UNIT D connection cable
UNIT C connection cable
UNIT B connection cable

UNIT A connection cable

(5) Be sure to seal the holes when applying the putty.

Place the cables side by side. (Do not overlap the cables.)

(6) Put the service cover and valve cover back after completion of the work.

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Содержание R410A

Страница 1: ...TIONER OUTDOOR UNIT PART NO 9374747115 INSTALLATION MANUAL For authorized personnel only MANUEL D INSTALLATION Pour le personnel agréé uniquement MANUAL DE INSTALACIÓN Solo para personal autorizado 9374747115_IM_En indd 1 20 12 2553 8 58 37 ...

Страница 2: ...ply refrigeration compressor oil or equivalent used for the outdoor unit to the matching surfaces of the flare and union tubes before connecting them then tighten the nut with a torque wrench for a leak free connection Check carefully for leaks before starting the test run NOTE Depending on the system type liquid and gas lines may be either narrow or wide Therefore to avoid confusion the refrigera...

Страница 3: ...g than with refrigerant models Also when storing the piping securely seal the openings by pinching taping etc When charging the refrigerant take into account the slight change in the composition of the gas and liquid phases and always charge from the liquid phase side whose composition is stable Special tools for R410A 222222 Tool name Contents of change Gauge manifold Pressure is high and cannot ...

Страница 4: ...of this product are shown in the table If the units are further apart than this correct operation cannot be guaranteed Total max length a b c d 70 m 230 ft 1 Max length for each indoor unit a b c or d 25 m 82 ft Max height difference between outdoor unit and each indoor unit H1 15 m 49 ft Max height difference between indoor units H2 10 m 33 ft Min length for each indoor unit a b c or d 5 m 16 ft ...

Страница 5: ...the like to prevent their access Install the outdoor unit in a location that would not inconvenience your neighbors as they could be affected by the airflow coming out from the outlet noise or vibration If it must be installed in proximity to your neighbors be sure to obtain their approval If the outdoor unit is installed in a cold region that is affected by snow accumulation snow fall or freezing...

Страница 6: ...ere it is very dusty 7 Do not install the unit where people pass 8 Install the outdoor unit in a place where it will be free from being dirty or getting wet by rain as much as possible 9 Install the unit where connection to the indoor unit is easy Single outdoor unit installation 333333333 When the upward area is open When there are obstacles at the back side 100 m m 4 in or m ore When there are o...

Страница 7: ... a pipe cutter 2 Hold the pipe downward so that the cuttings will not enter the pipe and remove any burrs 3 Insert the flare nut always use the flare nut attached to the indoor and outdoor units respectively onto the pipe and perform the flare processing with a flare tool Leakage of refrigerant may result if other flare nuts are used 4 Protect the pipes by pinching them or with tape to prevent dus...

Страница 8: ...of the specified capacity When selecting breaker please comply with the laws and the regulations of each country One breaker must be installed on the power supply of the outdoor unit Wrong selection and setup of the breaker will cause electric shock or fire Do not connect AC power supply to the transmission line terminal board Improper wiring can damage the entire system Connect the connector cord...

Страница 9: ...the specified wires connect them securely and fasten them so that there is no stress placed on the terminals 4 Use an appropriate screwdriver to tighten the terminal screws Do not use a screwdriver that is too small otherwise the screw heads may be damaged and prevent the screws from being properly tightened 5 Do not tighten the terminal screws too much otherwise the screws may break 6 See the tab...

Страница 10: ...p to the specified pressure all at once but do so gradually 1 Increase the pressure up to 0 5 MPa 73 psi let it sit for about 5 minutes and then check for any decrease in pressure 2 Increase the pressure up to 1 5 MPa 218 psi let it sit for about 5 minutes and then check for any decrease in pressure 3 Increase the pressure up to the specified pressure the pressure designed for the product and then...

Страница 11: ...e air conditioner do not mix gas other than the specified refrigerant R410A inside the refrigerant cycle When charging the refrigerant R410A always use an electronic balance for refrigerant charging to measure the refrigerant by weight When charging the refrigerant take into account the slight change in the composition of the gas and liquid phases and always charge from the liquid phase side whose...

Страница 12: ...val and cleaning 3 Give the operating manual and installation instruction sheet to the customer TEST RUN 888 The test run method may be different for each indoor unit that is connected Refer to the installation instruction sheet included with each indoor unit CAUTION Always turn on the power 12 hours prior to the start of the operation in order to ensure compressor protection Make a test run in ac...

Страница 13: ...9374747115_IM_En indd 12 20 12 2553 8 59 06 ...

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