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SPLIT TYPE ROOM AIR CONDITIONER

INSTALLATION MANUAL

(P/N 9315140050-01)                                                     ENGLISH

(MODEL: ASU18RL/AOU18RL; ASU18CL/AOU18CL)

IMPORTANT!
Please Read Before Starting

This air conditioning system meets strict safety and operating standards.
As the installer or service person, it is an important part of your job to
install or service the system so it operates safely and efficiently.

For safe installation and trouble-free operation, you must:

Carefully read this instruction booklet before beginning.

Follow each installation or repair step exactly as shown.

Observe all local, state, and national electrical codes.

Pay close attention to all danger, warning, and caution notices given in
this manual.

WARNING:

This symbol refers to a hazard or unsafe practice which
can result in severe personal injury or death.

CAUTION:

This symbol refers to a hazard or unsafe practice which
can result in personal injury and the potential for product
or property damage.

Hazel alerting symbols

Electrical

Safety / alert

If Necessary, Get Help

These instructions are all you need for most installation sites and mainte-
nance conditions. If you require help for a special problem, contact our
sales/service outlet or your certified dealer for additional instructions.

In Case of Improper Installation

The manufacturer shall in no way be responsible for improper installation
or maintenance service, including failure to follow the instructions in this
document.

SPECIAL PRECAUTIONS

When Wiring

ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL
INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED
ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM.

Do not supply power to the unit until all wiring and tubing are completed
or reconnected and checked.

Highly dangerous electrical voltages are used in this system. Carefully
refer to the wiring diagram and these instructions when wiring. Improper
connections and inadequate grounding can cause 

accidental injury

or death

.

Ground the unit

 following local electrical codes.

Connect all wiring tightly. Loose wiring may cause overheating at con-
nection points and a possible fire hazard.

When Transporting

Be careful when picking up and moving the indoor and outdoor units.
Get a partner to help, and bend your knees when lifting to reduce strain
on your back. Sharp edges or thin aluminum fins on the air conditioner
can cut your fingers.

When Installing...

...In a Ceiling or Wall

Make sure the ceiling/wall is strong enough to hold the unit’s weight. It
may be necessary to construct a strong wood or metal frame to provide
added support.

...In a Room

Properly insulate any tubing run inside a room to prevent “sweating”
that can cause dripping and water damage to walls and floors.

...In Moist or Uneven Locations

Use a raised concrete pad or concrete blocks to provide a solid, level
foundation for the outdoor unit. This prevents water damage and abnor-
mal vibration.

...In an Area with High Winds

Securely anchor the outdoor unit down with bolts and a metal frame.
Provide a suitable air baffle.

...In a Snowy Area (for Heat Pump-type Systems)

Install the outdoor unit on a raised platform that is higher than drifting
snow. Provide snow vents.

When Connecting Refrigerant Tubing

Keep all tubing runs as short as possible.

Use the flare method for connecting tubing.

Apply refrigerant lubricant to the matching surfaces of the flare and
union tubes before connecting them, then tighten the nut with a torque
wrench for a leak-free connection.

Check carefully for leaks before starting the test run.

NOTE:

Depending on the system type, liquid and gas lines may be either nar-
row or wide. Therefore, to avoid confusion the refrigerant tubing for your
particular model is specified as either “small” or “large” rather than as
“liquid” or “gas”.

When Servicing

Turn the power OFF at the main circuit breaker panel before opening
the unit to check or repair electrical parts and wiring.

Keep your fingers and clothing away from any moving parts.

Clean up the site after you finish, remembering to check that no metal
scraps or bits of wiring have been left inside the unit being serviced.

After installation, explain correct operation to the customer, using the
operating manual.

Содержание AOU18CL

Страница 1: ...s Connect all wiring tightly Loose wiring may cause overheating at con nection points and a possible fire hazard When Transporting Be careful when picking up and moving the indoor and outdoor units Get a partner to help and bend your knees when lifting to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Installing In a Ceiling or Wall Ma...

Страница 2: ...o 38 bar for low pressure To increase pressure resistance the hose material and base size were changed A conventional vacuum pump can be used by installing a vacuum pump adapter Special gas leakage detector for HFC refrigerant R410A Tool name Gauge manifold Charge hose Vacuum pump Gas leakage detector Copper pipes It is necessary to use seamless copper pipes and it is desirable that the amount of ...

Страница 3: ...low Between 49 ft 15 m and 66 ft 20 m when using a connection pipe other than that in the table charge additional refrigerant with 0 2 oz ft 20g 1 m as the criteria 2 ADDITIONALMATERIALSREQUIREDFOR INSTALLATION A Refrigeration armored tape B Insulated staples or clamps for connecting wire See your local electrical codes C Putty D Refrigeration lubricant E Clamps or saddles to secure refrigerant pi...

Страница 4: ... WARNING Install at a place that can withstand the weight of the indoor and outdoor units and install positively so that the units will not topple or fall CAUTION 1 Do not install where there is the danger of com bustible gas leakage 2 Do not install near heat sources 3 If children under 10 years old may approach the unit take preventive measures so that they can not reach the unit Indoor unit pip...

Страница 5: ...ht hand side Rear piping Right piping Bottom piping Install the indoor unit piping in the direction of the wall hole and bind the drain hose and pipe together with vinyl tape Fig 3 Install the piping so that the drain hose is at the bottom Wrap the pipes of the indoor unit that are visible from the outside with decorative tape For Left rear piping Left piping Interchange the drain cap and the drai...

Страница 6: ...ttings will not enter the pipe and remove the burrs 3 Insert the flare nut onto the pipe and flare the pipe with a flaring tool Check if L is flared uniformly and is not cracked or scratched L dimension Thin pipe 1 4 6 35 mm dia 1 16 1 4 to 1 7 mm Thick pipe 1 2 12 7 mm dia 5 64 1 9 to 2 2 mm Flare nut 1 4 6 35 mm dia 1 2 12 7 mm dia Tightening torque 11 57 to 13 02 ft lbs 160 to 180 kgf cm 36 17 ...

Страница 7: ... 8 At the end of pump down close the low pressure side gauge of the gauge manifold fully and stop the vacuum pump 9 Slowly loosen the valve stem of the 3 way valve When the compound pressure gauge reading reaches 0 1 0 2 MPa retighten the valve stem and disconnect the charge hose from the 3 way valve charging port If the stem of the 3 way valve is opened fully before the charge hose is disconnecte...

Страница 8: ...Therefore be sure all wiring is tightly connected Connect wires to the matching numbers of terminals NOTE Connector trade size for this unit is 1 2 12 7 mm The connec tor can be bought at a hardware store Refer to How to connect wiring to the terminals for instructions on connecting depend ing on the wire type you are using The fuse located in the outdoor unit provides power supply pro tection and...

Страница 9: ...lamp Connection cord Screw Connection cord Screw Cord clamp A For solid core wiring or F cable 1 Cut the wire end with a wire cutter or wire cutting pliers then strip the insulation to about 15 16 25 mm to expose the solid wire 2 Using a screwdriver remove the terminal screw s on the terminal board 3 Using pliers bend the solid wire to form a loop suitable for the termi nal screw 4 Shape the loop ...

Страница 10: ... the intake grille 2 Pull down the knob 3 Lift the intake grille upward until the axle at the top of the intake grille is removed THE INTAKE GRILLE INSTALLATION 1 The fixing axle of the intake grille is installed on the Panel 2 Lay down the intake grille THE FRONT PANEL REMOVAL 1 Remove intake grille Reference the intake grille removal 2 Remove four screws 3 The thumb is hung on the lower part as ...

Страница 11: ...ration of each button on the remote control unit normal 2 Does each lamp light normally 3 Do the air flow direction louver operate normally 4 Is the drain normal 2 OUTDOOR UNIT 1 Is there any abnormal noise and vibration during operation 2 Will noise wind or drain water from the unit disturb the neighbors 3 Is there any gas leakage Fig 18 Transmitter section Test run button PUMP DOWN OPERATION FOR...

Страница 12: ...ter unit wire harness to the terminal correctly please refer to Fig 19 to adjust the length of the part of Inter unit Wire harness ahead from conduit holder 5 1 2 140mm 15 16 25mm 15 16 25mm 4 3 16 105mm 1 1 14AWG EARTH WIRE CONDUIT PLATE CONDUIT CONNECTOR Fig 19 ...

Страница 13: ...ver the recommended maxuim length 7 Before setting up the wired remote control unit please confirm whether air conditioner can receive the signal 1 FRONT PANEL AND CONTROL UNIT REMOVAL 1 Refer to FRONT PANEL REMOBAL AND INSTALLATION to remove the front panel 2 Remove screws of the heat exchanger ang then remove grounding wire 3 Remove 2 thermistor 4 Remove screw then remove the connector cover and...

Страница 14: ...t be affected by the heat from a stove etc 1 REMOTE CONTROL UNIT HOLDER INSTALLATION Install the remote control unit with a distance of 23 ft 7 m between the remote control unit and the photocell as the criteria However when installing the remote con trol unit check that it operates positively Install the remote control unit holder to a wall pillar etc with the tapping screw Fig 20 Remote control ...

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