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9

INZ-TN5ZBAS-E

7.  insPECtion AnD MAintEnAnCE

7.1  Daily inspection

Check to make sure that extractor is properly warmed up.

7.2  Periodical inspection/maintenance (standard)

Item

Remark 

Cleaning of wire gauze filter:
Replacement once every several days to 3 

months, or when use is no longer possible

Clean or replace according to the amount of 

dust deposits in exhaust gas.

Replacement of O-ring or packing:
(at inspection/replacement of wire gauze 

filter), Once/6 months for high temperature, 

once a year for general use

7.3  Wire gauze filter removal method

  Turn OFF the power to the gas analyzer gas aspirator.

  Turn OFF the gas extractor power, open the gas extractor unit case cover, and wait until the 

unit drops to a temperature at which it can be touched by hand (50°C or lower).
Note) Wear heat-resistant gloves, etc. when carrying out work. Failure to do so may result in 

burns.

  Remove the hexagonal head bolt.

  Connect the removal fitting provided to the screw hole in the center of the head (filter unit), 

and secure with the removal fitting nut. Once secured, pull out the head.

  After replacing the filter and O-ring, reassemble using the opposite procedure to that de

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scribed above. (The bolt tightening torque should be 12.5 N·m.)

Removal fitting

Hexagonal head bolt

O-ring

Filter unit

Wire gauze filter

Sampling gas

Fig. 7-1  Wire gauze filter removal

7.4  Cleaning of wire gauze filter

  Put the filter in water while it is still hot, and remove dust deposits.

  Wash the front and rear of the filter with compressed air and water pressure.

  Dry the filter fully and then mount it back.  

Содержание ZBAS

Страница 1: ...Instruction Manual GAS EXTRACTOR High Dust Type TYPE ZBAS INZ TN5ZBAS E...

Страница 2: ...ic will not bear any responsibility for a trouble caused by such a modification This instruction manual shall be stored by the person who actually uses the extractor After reading the manual be sure t...

Страница 3: ...tion on installation and transport of gas extractor DANGER This unit is not an explosion proof type Do not use it in a place with explosive gases to prevent explosion fire or other serious accidents C...

Страница 4: ...c shocks or injury Before working take off wrist watch and other metallic objects to prevent electric shocks Wiring is allowed only when all power supplies are turned off This is required for preventi...

Страница 5: ...a wet hand Otherwise you will have electric shocks When the inside of chimney or funnel is positive pressure and the extractor needs to be removed be careful with high temperature or hazardous gas as...

Страница 6: ...ith wet hands to prevent electric shocks The mass of the device is approx 20 kg Careless transfer of the device may cause injury Others DANGER When the gas sampler is installed on a high place or main...

Страница 7: ...G PARTS 3 5 INSTALLATION 4 5 1 Selection of installation location 4 5 2 Mounting of extractor 4 5 3 Sampling tube 5 5 4 Wiring 6 5 5 Blowback time chart example 7 6 OPERATION 8 7 INSPECTION AND MAINTE...

Страница 8: ...ience This gas extractor has a variety of types such as those with Y shaped or T shaped sampling tube depend ing on the application and therefore the actual product may differ slightly from the conten...

Страница 9: ...sponse about 25 sec at 3L min Mass Approx 20 kg without sampling tube Sample gas outlet Rc1 2 Heater 100 V AC 400 W Installation Outdoor installation 3 CONFIRMATION OF CODE SYMBOLS AND SPECIFICATIONS...

Страница 10: ...3 INZ TN5ZBAS E 4 NAMES OF OPERATING PARTS 2 3 4 5 SAMPLE CABLE BLOW2 BLOW1 6 No Name Heater Wire gauze filter Terminal block O ring G50 O ring G65 Thermostat...

Страница 11: ...nts 1 Sample gas temperature should be within the specified range 2 Mating flange that conforms to the limit of insertion angle of extractor should be prepared Also protective pipe and installatio n w...

Страница 12: ...on Blow 1 connection Fig 5 3 5 Refer to Fig 5 4 for an example for a blowback line pipe Sample Blow 1 Blow 2 Motorized valve 3 Motorized valve 2 Filter regulator Motorized valve 1 To analyzer sample l...

Страница 13: ...led out side heating work will not be necessary Piping heating work Teflon tube in the heating pipe Extractor Heating pipe Fig 5 6 5 4 Wiring Open the gas extractor box and supply heater power of 100...

Страница 14: ...spirator MV3 SAMPLE MV2 BLOW2 MV1 BLOW1 T0 T1 T2 T0 T4 T1 T2 m times T3 T3 Fig 5 9 Blowback time chart example T0 blowback cycle time 120 minutes T1 blow 1 external blow 1 minute T2 blow 2 internal bl...

Страница 15: ...following points Preparation for operation Make sure that all the cables are connected correctly Turn ON the power Suck in the sample gas after the extractor is warmed up for about 1 hour While the f...

Страница 16: ...ait until the unit drops to a temperature at which it can be touched by hand 50 C or lower Note Wear heat resistant gloves etc when carrying out work Failure to do so may result in burns Remove the he...

Страница 17: ...1 year use Name of parts Quantity Arrangement code Wire gauze filter 10 m 1 ZBN5BS12 O ring JIS G50 1 O ring JIS G65 1 Table of maintenance parts Name of parts Code No Wire gauze filter 10 m ZBNS1112...

Страница 18: ...BLOW2 BLOW1 BLOW2 FLANGE JIS10K50AFF CASE COVER FOR CABLE 2 A15c 2 A30a FOR SGP 15A PIPE 3 Rc1 2 INT THD THERMOSTAT CABLE GLANDS HEATER PIPE LOCK TERMINAL APPROX 177 CABLE SAMPLE SAMPLE 120 60 155 34...

Страница 19: ...Gate City Ohsaki East Tower 11 2 Osaki 1 chome Shinagawa ku Tokyo 141 0032 Japan Phone 81 3 5435 7111 www fujielectric com www fujielectric com products instruments...

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