Fuji Bikes ROBIN RGX6500 Скачать руководство пользователя страница 18 | Manualshive

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18

(a) A.V.R. TROUBLE IDENTIFICATION by APPEARANCE

If an A.V.R. electronic part is burnt dark, or the surface epoxy resin melted, it often indicates

A.V.R. trouble.

(b) IDENTIFYING A.V.R. TROUBLE by CHECKING INTER-LEAD RESISTANCE

Check the inter-lead resistance of the A.V.R. with a tester, referring to the following table.

If the tester readings very greatly from the values specified in the table on next page, the A.V.R.

is faulty.

NOTE: Take tester inaccuracy into account in reading the tester.

*Checking table for analogue circuit tester

(c) IDENTIFYING A.V.R. TROUBLE by MOUNTING and OPERATING in THE GENERATOR

SCR or transistor damage cannot be detected by simply looking at the A.V.R. or checking the

lead resistance. Check it by mounting the suspected faulty A.V.R. in a normal generator, or

mount a normal A.V.R. in a generator which fails to generate voltage.

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Содержание ROBIN RGX6500

Страница 1: ...1 RGX6500 RGX7500 FUJI HEAVY INDUSTRIES LTD...

Страница 2: ...2...

Страница 3: ...3 1 SPECIFICATIONS...

Страница 4: ...4 2 PERFORMANCE CURVES RGX6500 60Hz 240V RGX7500 60Hz 240V...

Страница 5: ...5 3 GENERAL DESCRIPTION Canister...

Страница 6: ...6 CONTROL PANEL 50Hz 220V 240V 60Hz 220V 240V 60Hz 110 220V...

Страница 7: ...7 SERIAL NUMBER CONSTRUCTION RGX6500 RGX7500 Isolator Slip Ring Through Bolt...

Страница 8: ...eir running wattage Example A rated 250 W electric drill requires a 400 W generator to start it NOTE 1 If a power factor correction capacitor is not applied to the fluorescent lamp the more power shal...

Страница 9: ...ency is 0 7 and accordingly power consumption will be 40 0 7 57W As explained in Item 2 multiply this power consumption value of 57 W by 1 2 to 2 and you will get the figure of the necessary capacity...

Страница 10: ...2 shows cables and their allowable currents for your reference 2 Cable length If a long cable is used a voltage drop occurs due to the increased resistance in the conductors decreasing the input volta...

Страница 11: ...11 5 MEASURING PROCEDURES...

Страница 12: ...12...

Страница 13: ...13 Model Hz Rated voltage 120V 220V 240V RGX6500 50 219 228 239 248 Voltage range 60 118 127 219 228 239 248 RGX7500 50 219 228 239 248 60 118 127 219 228 239 248...

Страница 14: ...he stator rotor and control panel individually 1 STATOR Measure the insulation resistance between each lead wire and the core 2 ROTOR Measure the insulation resistance between the slip ring and the co...

Страница 15: ...le with a wire connected across these terminals the receptacle is normal When the wire is removed and no continuity is found between these terminals the receptacles are also normal 6 2 CIRCUIT BREAKER...

Страница 16: ...variation of resistance among coil windings or when measurement is performed at ambient temperatures different from 20 C 68 F 6 4 ROTOR ASSEMBLY 1 Field coil Remove the brush holder and measure resist...

Страница 17: ...aper A brush that is not smooth produces arcs between the brush and slip ring leading to possible damage Usable brush lengths are from 5 mm to 15 mm 0 2 to 0 6 A brush shorter than 5 mm must be replac...

Страница 18: ...er readings very greatly from the values specified in the table on next page the A V R is faulty NOTE Take tester inaccuracy into account in reading the tester Checking table for analogue circuit test...

Страница 19: ...tester Checking table for digital circuit tester NOTE 1 In checking the diode direction of connection is contrary to the ordinary case because of characteristics of the diode and battery incorporated...

Страница 20: ...when wire is broken or poorly connected Check the wires for correct connection If it fails to stop within 5 seconds after the wirings have been checked the sensor is defective Replace the sensor with...

Страница 21: ...t starting This starting wattage must not exceed the rated output of the generator 2 Check the slow set rpm The normal idling speed by the IDLE CONTROL is as follows 2200 to 2400 rpm The above speed s...

Страница 22: ...ard circuit tester and revise the checking table 2 ENGINE SPEED IS NOT REDUCED WHEN LOAD IS OFF 1 Check the wiring of SOLENOID Check that the two leads from the SOLENOID are securely connected 2 Check...

Страница 23: ...rator Electric start models 6 Use all disassembly assembly tools properly and use the proper tool for each specific job 7 Be sure to attach the foam rubber linings inside the covers on their original...

Страница 24: ...nge bolt 4 pcs M4 bolt washer 4 pcs 2 Disconnect the connectors on the wiring from the control panel to the alternator 3 Remove the control box 7 2 3 MUFFLER 1 Remove the Muffler Cover Front M6 flange...

Страница 25: ...osen the two bolts on the muffler flange and remove the muffler from the exhaust pipe M8 bolt and washer 2 pcs M8 spring washer 2 pcs Muffler Gasket 1 pce 4 Loosen Nut and Washer for Exhaust Pipe Remo...

Страница 26: ...older 2 Remove the four bolts which fasten the rear cover to the front cover M6 flange bolt 4 pcs 3 Remove the rear cover by hitting on the legs of rear cover with a plastic hammer to loosen NOTE Do n...

Страница 27: ...27 4 Remove the stator cover Bushing...

Страница 28: ...en 6 Put the engine on the work table recoil starter side down 7 Use a bolt and oil as a tool for pulling out the rotor in the following procedures 1 Pour engine oil into the center hole of rotor shaf...

Страница 29: ...until the rotor comes off loose The hydraulic pressure inside the rotor shaft takes apart the rotor from the engine shaft 8 Wipe off oil thoroughly from rotor shaft and engine PTO shaft 9 Remove the...

Страница 30: ...uce vibration most effectively by model Be sure to use the correct Isolators for your generator Although Isolators have the same appearance their characteristics are different 2 Install the engine int...

Страница 31: ...g washer 4 pcs 7 3 3 ROTOR 1 Wipe off oil grease and dust from the tapered portion of engine shaft and matching tapered hole of rotor shaft 2 Mount the rotor to the engine shaft Tighten the through bo...

Страница 32: ...h the stator cover around the stator 7 3 5 REAR COVER 1 Put the rear cover with stator over the rotor Tap on the rear cover evenly with a plastic hammer to press the rotor bearing into the rear cover...

Страница 33: ...llow to the unpainted thread hole of the frame base plate using a 5 mm brass screw 5 Install the alternator assembly into the frame tighten the nuts over the Isolator bolts to fix M8 nuts 2 pcs NOTE W...

Страница 34: ...oblique to the slip ring the brush holder can break when the screw is tightened or the brush may break when the generator of started After installing the brush holders measure the resistances across t...

Страница 35: ...FFLER and MUFFLER COVER 1 Assemble the exhaust pipe to engine M8 nuts 2 pcs 2 Assemble the muffler bracket to the muffler M8 flange nuts 4 pcs 3 Assemble the muffler cover Rear to the frame M6 flange...

Страница 36: ...ator rear cover without tightening 5 Tighten the muffler to the exhaust pipe M8 x 20 mm bolts 2 pcs 6 Tighten the muffler bracket to the generator cover M8 x 20 mm bolt and washer AY 2 pcs 7 Assemble...

Страница 37: ...r washers between the tank flange and the frame M6 x 20 mm bolt black 4 pcs Rubber washer 4 pcs NOTE For easy tank assembly glue the rubber washers over the mounting holes of the frame 3 Connect the r...

Страница 38: ...panel to the control box 7 4 CHECKING DISASSEMBLY and REASSEMBLY of the CONTROL PANEL 7 4 1 CHECKING OF THE CONTROL PANEL Remove the control panel from frame Check each components and wiring Refer to...

Страница 39: ...Colored wires are used for easy identification and are of the correct capacity and size Use heat resistant type wires permissible temperature range 75 C or over in the specified gauge shown in the ci...

Страница 40: ...r lead using a megger tester If insulation is bad replace stator with a new one 8 1 2 CHECKING ROTOR 1 Field coil Remove the brush holder and measure resistance between the slip rings Refer to Section...

Страница 41: ...appear Care should be taken not to touch the rotor coils with the sandpaper 8 2 AC VOLTAGE IS TOO HIGH OR TOO LOW 8 2 1 CHECKING ENGINE SPEED If the engine speed is too high or too low adjust it to th...

Страница 42: ...CHECK IF THE ENGINE IS OVERHEATED If the cooling air inlet and or cooling air outlet is clogged with dirt grass chaff or other debris remove it 8 3 5 CHECK THE INSULATION OF THE GENERATOR 1 Stop the...

Страница 43: ...over discharged battery an excessive current may flow causing 8 4 3 CHECK THE WIRING Check all the wires to be connected correctly 8 4 4 CHECK THE DIODE STACK Remove the end cover and check the diode...

Страница 44: ...44 50Hz 220V 50Hz 240V 60Hz 220V 60Hz 240V RGX6500 7500 Electric starter model...

Страница 45: ...45 50Hz 220V 50Hz 240V 60Hz 220V 60Hz 240V RGX6500 7500...

Страница 46: ...46 60Hz 110 220V RGX6500 7500 Electric starter model...

Страница 47: ...47 60Hz 110 220V ISSUE EMD GSxxxx Ver 1...

Страница 48: ...48...

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